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XTAL HOW TO PAGE JUST A FEW THINGS
Practical considerations, helpful
definitions of terms and useful explanations of some concepts used in
this Site
1. An explanation as to why some
diodes that work well in the Broadcast Band cause low sensitivity and
selectivity when used at Short Waves: The parasitic
(approximately fixed) series resistance Rs of a diode is in series with
the parallel active elements. The nonlinear active elements are the
junction resistance Rj, which is a function of current through the
diode, and the junction capacitance Cj, which is a function of the
voltage across it.
The nonlinear junction resistance effect is what we use to get
detection. The nonlinear capacitance effect is used when the diode
is designed to be a voltage variable capacitor (a varactor diode).
The parasitic series resistance of some 1N34 diodes can
be pretty high, and in series with the junction capacitance, make that
capacitance have a rather low Q at high frequencies. This capacitance
is, in a crystal radio set, effectively in parallel with the RF tank.
The tank usually has a small value tuning capacitor itself, so the
overall tank circuit Q is reduced at high frequencies. This is the main
reason why diodes having large values for Rs and CJ perform poorly at
high frequencies.
2. An explanation of the meaning and
use of dB and dBm: In the acronym dBm, "d" means one-tenth.
"B" refers to the Bel and is named after Alexander Graham Bell. The Bel
is used to express the ratio of two powers, say (Output Power)/(Input
Power). Let's call this power ratio "(pr)". Mathematically, a power
ratio, expressed in Bels, is equal to the logarithm of the ratio of the
two powers. B=log (pr). If the two powers are equal, the power ratio
expressed in Bels is 0 B. This is because the log of one is zero.
Another illustration: Assume that the power ratio is twenty. (Pr)=20.
The logarithm of 20 is about 1.3. This power ratio in Bels is 1.3 B.
One decibel is equal to 0.1 Bel. That is, 10 dB=1 B. If we express the
two power ratios mentioned above (1 and 20) in dB, we get 0 dB and about
13 dB.
So far, we have seen that the decibel is used to express
the ratio of two powers, it is not a measure of a power level itself. A
convenient way to express an actual power level using dB is to use a
standard implied reference power for one of the powers. dBW does this.
It expresses the ratio of a power to the reference power (One Watt in
this case). dBm uses a reference power of one milliwatt. A power level
of, say 100 milliwatts, can be said to be a power level of +20 dBm
(twenty dB above one milliwatt). Why? (100 milliwatts)/(1 milliwatt)=100.
The logarithm of 100 is 2. 10 times 2 equals 20.
The convenient thing about using dB comes from a
property of logarithms: The logarithm of the product of two numbers is
equal to the sum of the logarithm of each number, taken separately. An
illustration: If one has a power source of, say 2.5 mW and amplifies it
through an amplifier having a power gain of, say 80 times, the output
power is 2.5 X 80=200 mW. 2.5 mW expressed in dBm is +4 about dBm. A
power gain of 80 times is about +19 dB. The output power is 4+19=+23
dBm.
3. Maximum Available Power:
If one has a voltage source Vs with an inaccessible internal resistance
Rs, the load resistance to which the most power (Pa) can be delivered is
equal to Rs. Pa is called the 'maximum available power' from
the source Vs, Rs. Any load resistance other than one equal to the
source resistance, Rs, will absorb less power. This applies whether the
voltage is DC or AC (RMS). The formula for power absorbed in a
resistance is "voltage-squared divided by resistance". In the impedance
matched condition, because of the 2 to 1 voltage division between the
source resistance and load resistance, one-half of the internal voltage
Vs will be lost across the internal source resistance. The other half
will appear across the load resistance. The actual power available to
the load will be, as indicated in the preceding relation: Pa =
[(Vs/2)^2]/Rs = (Vs^2)/(4*Rs). Again, in the impedance matched
condition, the total power delivered to the series combination of source
and load resistance is divided up into two halves. One half is
unavoidably lost in the internal source resistance. The other half is
delivered as "useful output power" to the load resistance.
The 'maximum available power' approach is useful when
measuring the insertion power-loss of two-port devices such as
transformers, amplifiers and crystal radio sets, which may not
exhibit an input or output impedance that is matched to the power source. The
input impedance may be, in fact a combination of resistive and reactive
components. If the Vs,Rs source is connected to a resistive load (Ro)
of value equal to Rs ohms, it will receive and dissipate a power of Pa
Watts. This is the maximum available power from the Vs, Rs source, so
we can say we have a 'no loss' situation. Now, assume that a
transformer or other two-port device is inserted between the Vs,Rs
source and Ro, and that an output voltage Vo is developed across Ro.
The output power is (Vo^2)/Ro. The 'insertion power loss' can now be
calculated. It is: 10*log (output power)/(maximum available input
power) dB. After substituting terms, the equation becomes:
Insertion power loss =10*log [(Vo/Vs)^2)*(4*Rs/Ro)] dB.
If the input voltage is referred to by its peak value (Vsp)
as it is in a SPICE simulation, instead of by its RMS value, the
equation changes. The RMS voltage of a sine wave is equal to the peak
value of that wave divided by the "square root of 2". Since the power
equation squares the voltage, the equation for the 'available input
power' changes to Pa = (Vsp^2)/(8Rs).
4. Diode Saturation Current and
Ideality Factor: Saturation current is abbreviated as Is in
all of these articles. Assume that one connects a DC voltage source to
a diode with the polarity of the voltage source such as to bias the
diode in the back direction. Increase the voltage from zero. If the
diode obeys the classic Shockley ideal equation exactly, the current
will start increasing, but the increase will flatten out to a value
called the saturation current as the voltage is further
increased. That is, as the voltage is increased, the current will
asymptotically approach the saturation current for that diode. A real
world diode has several mechanisms that cause the current to actually
keep increasing somewhat and not flatten out as the back direction
voltage is further increased. Diode manufacturers characterize this as
reverse breakdown and specify that the back current will be less than a
specified value, say 10 uA at a specified voltage, say 30 V, called the
reverse breakdown voltage. BTW there are other causes of
excessive reverse current that are collectively referred to as reverse
bias excess leakage current. Some diodes have a sharp, controlled
increase in reverse current at a specified voltage. These diodes are
called Zener diodes.
Diode Saturation Current is a very
important SPICE parameter that, along with the diode Ideality Factor,
n determines the actual diode current when it is forward biased by at
particular DC Voltage. Id=Is*(e^(Vd/(0.026*n)-1) at room temperature.
This expression ignores the effect of the parasitic series resistance of
the diode because it has little effect on the operation of crystal radio
sets at the low currents usually encountered. Here Id is the diode
current, e is the base of the natural logarithms (2.7183...), ^ means
raise the preceding symbol to the power of the expression that follows
(Sometimes e^ is written 'exp'), * means multiply the preceding and
following symbols, VD is the voltage across the diode and n equals the
"Ideality factor" of the diode. At low signal levels, most detector
diodes have an n of between 1.05 and 1.2). The lower the value of n,
the higher will be the weak signal sensitivity. One can see that Is is
a scaling factor for the actual curve generated by the factor
(e^(VD/(0.026*n)-1).
Diode ideality factor (n):
The value of n affects the low signal level sensitivity of a diode
detector and its RF and audio resistance values. n can vary between 1.0
and 2.0. The higher the value of n, the worse the low signal level
detector sensitivity. The low signal level RF and audio resistances of
a diode detector vary directly with the value of n. Schottky diodes
usually have a value of n between 1.03 and 1.10. Good germanium diodes
have an n of about 1.07 to 1.14 when detecting weak signals. Silicon
p-n junction diodes such as the 1N914 have values of n of about 1.8 at
low currents and therefore have a lower potential sensitivity as diode
detectors than Schottky and germanium point contact diodes. The value
of n in Schottky diodes seems to be approximately constant over the full
range of currents and voltages encountered in crystal radio set
operation, but varies with diode current in silicon pn junction and
germanium point contact diodes. A way of thinking about n is to
consider it as a factor that effectively reduces the applied signal
voltage to a diode detector compared to the case of using an ideal diode
having an n of 1.0. Less applied signal, of course, results in less
detected output.
Here are a few bits of information relative to
diodes:
Typically, if a diode is biased at 0.0282*n volts in the
forward direction, it will pass a current of 2 times its Is. If
it is biased at 0.0182*n volts in the reverse direction, it will pass a
current of 0.5 times its Is. If a diode is biased at 0.0616*n
volts in the forward direction, it will pass a current of 10 times its
Is. If it is biased at -0.0592*n volts, it will pass a current of -0.9
times its Is. These values are predicted from the classic Shockley
equation. In the real world, reverse current can depart substantially
from values predicted by the equation because of effects not modeled
(the reverse current becomes higher). Gold bonded germanium diodes
usually depart somewhat from the predicted values when operated in the
forward direction. The effect appears as an increase of Is when
measurements are made at currents above about 6 times the low-current
Is.
Values of Is and n determine the location of the
apparent 'knee" on a linear graph of the diode forward current vs.
forward voltage. See Article #7. An easy way to estimate the
approximate value of Is can be found in Article #4, section 2. A method
of measuring Is and n is given in Article #16.
If one connects two identical diodes in parallel, the
combo will behave as a single diode having twice the Is, and the same n
as one of them. If one connects two identical diodes in series, the
combo will behave as a single diode having twice the n and the same Is
as one of them. This connection results in a diode having 3 dB less
potential weak signal output than one of the diodes by itself.
5. Explanation of why, in a diode
detector, and by how much, the RF input resistance and audio output
resistances change as a function of input signal power.
Consider first, a diode detector that is well impedance-matched
both at its input and its output when driven by a very low power
RF input signal. There will then exist an appreciable power loss in
the detector. (The audio output power will be appreciably less than the
input power.). The input and output impedances of the detector will
approximately equal each other and approach: Rd = 0.026*n/Is. See part
3 above for a definition of terms. For this illustration, let the diode
have an Is of 38 nA and an n of 1.02. Rd will be 700k Ohms. The well
impedance-matched condition will hold if the input power is raised from
a low value, but only up to a point. After that , the match will
start to deteriorate. At an input power about 15 dB above that of
the square-law-linear crossover point, the match will have deteriorated
to a VSWR of about 1.5:1 (VSWR = Voltage Standing Wave Ratio.). A
further increase of input signal power will result in a further increase
of VSWR. This means that the input and output resistances of the
detector have changed from their previously matched values. The
input resistance of the diode detector decreased from the value
obtained in the well impedance matched low power level situation. The
output resistance increased. The reason for this change is that
a new law now governs input and output resistance when a diode
detector is operated at a high enough power level to result in a low
detector insertion power loss. It now operates as a peak detector.
The rule here is that the CW RF input resistance of a diode peak
detector approaches ½ the value of its output load resistance.
Also, the audio output resistance approaches 2 times the value of the
input AC source resistance. Further, since the detector is now a peak
detector, the DC output voltage is the "square root of 2" times larger
than of the applied input RF RMS voltage. (It's equal to the peak value
of that voltage). These existence of these relationships is necessary
so that in an ideal peak detector, the output power will equal the input
power (No free lunch). Summary: Output DC voltage equals sqrt2 times
input RMS voltage. Since the output power must equal the input power,
and power equals voltage squared divided by resistance, the output load
resistance must equal two times the source resistance, assuming
impedance matched conditions prevail. If we were to adjust the input
source resistance to, say 495k ohms (reduce it by sqrt2) and the output
load resistance to 990k ohms (increase it by sqrt2) by changing the
input and output impedance transformation ratios, the insertion loss
would become even lower than before the change and the input and output
impedance matches would be very much improved (remember we are now
dealing with high signal levels).
A good compromise impedance match, from one point of
view, occurs if one sets the RF source resistance to 0.794*Rd and the
audio load resistance to 1.26*Rd. With this setup, theoretically, the
impedance match at both input and output remains very good over the
range of signals from barely readable to strong enough to produce close
to peak detection. A measure of impedance match is "Voltage Reflection
Coefficient", and in this case it is always better than 18 dB (VSWR
better than 1.3). Excess insertion loss is less than 1/3 dB and
selectivity is largely independent of signal level.
Information presented in Article #28 shows that, if the diode load
resistance is made equal to Rd and the RF source resistance is made
equal to Rd/2, the weak signal output of the detector will be
about 2 dB greater than if both ports are impedance-matched! There is
little benefit when strong signals are received, since both input and
output ports become impedance matched.
Here is an interesting conceptual view of a high signal
level diode detector circuit: Assume that it is driven with a
sufficiently high level sine wave voltage so it operates in its peak
detection mode, and is loaded with a parallel RC of a sufficiently long
time const ant. This detector may be thought of as a low loss
impedance transformer with a two-to-one impedance step up
from input to output, BUT having an AC input and a DC output,
instead of the usual AC input and output. The DC output power
will approximately equal the AC input power and the DC output voltage
will be about sqrt 2 times the RMS AC input voltage.
5A. A comparison of conventional
half-wave and half-wave voltage-doubling detectors: Here is
some info that may be of interest re conventional half-wave detectors
vs. voltage doubling half-wave detectors when each is terminated with an
output load of Ro. For illustration purposes we will assume the input
voltage to the detector to be 1.0 volt RMS. The RF input resistance of
the detector will be designated as Ri. All diodes have the same Is and
n. It is assumed that good diodes such as a 5082-2835 Schottky, ITT
FO-215 germanium or other are used. The info relates to the RF input
resistance of detectors (it has a large effect upon selectivity) and
their output audio resistance. See Point 4 in this Article for info on
diode Is and n.
A high input power level is defined as one that is high compared to that
at the LSLCP of the detector. A low input power level is defined as on
that is low compared to that at the LSLCP of the detector. See "Quick
Summary" in Article #15 for info on LSLCP.
1) Conventional half-wave detector operating at a
high input signal power level: The detector, in this case, operates
as a peak detector. Since it is a passive device, its output power will
approximately equal its input power, under impedance-matched conditions.
The output DC voltage will approach sqrt2 times the input RMS voltage,
since the peak value of a sine wave is sqrt2 times its RMS value. For
the input power, (1.0^2)/Ri, to equal the output power,
[(1.0*sqrt2)^2]/Ro, the input RF resistance (Ri) must equal 1/2 Ro. That
is, Ri=Ro/2. This illustrates the direct interaction between the RF
input resistance and output audio resistive load. At high input power
levels selectivity drops when the resistive audio output load value is
lowered. The audio output resistance of the detector approaches 2 times
the RF source resistance driving it. If the diode were an ideal diode,
the word "approximately" should be eliminated, and "approaches" should
be changed to "becomes" .
2) Conventional half-wave detector operating at a low
input signal power level: The detector, in this case, does not
operate as a peak detector, and exhibits significant power loss. At low
input signal power levels Ri approaches 0.026*n/Is ohms (diode
axis-crossing resistance) and becomes independent of the value of Ro.
The audio output resistance of the detector approaches
the same value as the axis-crossing resistance (see above).
3) Half-wave voltage doubling detector operating at a
high input signal power level: The detector, in this case, operates
as a peak detector. Since it is a passive device, its output power will
approximately equal its input power, under impedance-matched conditions.
The output DC voltage will approach 2.0*sqrt2 times the input RMS
voltage, since the peak of a 1.0 volt RMS sine wave is sqrt2 times its
RMS value. For the input power (1.0^2)/Ri to equal the output power
[(1.0*2*sqrt2)^2]/Ro, the input RF resistance (Ri) must equal 1/8 Ro.
That is, Ri=Ro/8. This illustrates the direct interaction between the RF
input resistance and output audio resistive load. At high input power
levels selectivity drops substantially if the output resistive audio
load value is lowered.
The audio output resistance of the detector approaches 8
times the RF source resistance driving it. This fact is seldom
recognized and it may be the cause of some of the problems encountered
by those experimenting with doublers.
4) Half-wave voltage doubler operating at a low input
signal power level: The detector, in this case, does not operate as a
peak detector, and it has significant power loss. At low input signal
power levels Ri approaches (0.026*n/Is)/2 ohms and becomes independent
of the value of Ro.
The audio output resistance of the detector approaches
twice the axis-crossing resistance of the diode.
5) Summary: At high input power levels, and with both
input and output matched, power loss in both half wave and half wave
voltage doubling detectors approaches zero dB. Sound volume should be
the same with either detector. At low input power levels both detectors
exhibit substantial power loss. I believe, but have not proven, that at
low input power levels the doubler has a higher power loss than the
straight half wave detector, and should deliver less volume.
6. Some misconceptions regarding
Impedance matching and Crystal Radio Sets: To understand the
importance of impedance matching, one must first accept the concept of
power. A radio station accepts power from the mains and converts
some of it to RF power which is radiated into space. This power leaves
the transmitting antenna at the speed of light and spreads out as it
goes away from the antenna. One can prove that power is radiated by
substituting a LED diode for the regular diode, getting physically close
enough to the station and then tuning it in. The LED will light up
(give off light power), showing that some power is being broadcast and
that it can be picked up. Now back at home, if one tunes in the station
one gets sound in the headphones. What activates one's hearing system
is the power of the perceived sound. BTW, if one gets too much
sound power in the ear for a long enough time, the power can be strong
enough to break off some of the hair cells in the inner ear and reduce
one's hearing sensitivity forever. The theoretical best one can do with
a crystal radio set setup is the following: (1) Use an antenna-ground
system to pick up as much as possible of the RF power passing through
the air in its vicinity . In general, a higher antenna will pick up
more power from the passing RF waves than will a lower one. (2) Convert
the intelligence carrying AM sideband RF power into audio electrical
power. (3) Convert the electrical audio power into sound power and get
that power into the ear.
There are power losses at each of the three steps and
our job is to minimize them in order to get as much of the sideband RF
power passing through the vicinity of the antenna (capture area)
changed into audio power for our ears. We want all of the "available
power" at the antenna-ground system to be absorbed into the crystal
radio set then passed on through it to our headphones as sound.
However, some of it will be unavoidably lost in the RF tuned circuit.
If the input impedance of the crystal radio set is not correctly matched
to the impedance of the antenna, some of the RF power hitting the input
to the crystal radio set will be reflected back to the antenna-ground
system and be lost.
An impedance-matched condition occurs when the
resistance component of the input impedance of the crystal radio set
equals the source resistance component of the impedance of the
antenna-ground system. Also, the reactive (inductive or capacitive)
component of the impedance of the antenna-ground system must see an
opposite reactive (capacitive or inductive) impedance in order to be
canceled out. In the impedance-matched condition, all of the maximum
available power (See section on "Maximum Available Power" above)
intercepted by the antenna-ground system is made available for use in
the crystal radio set and none is reflected back towards the antenna to
be lost.
Now we are at the point where confusion often exists:
The voltage concept vs. the power concept. Let's assume that the diode
detector has a RF input resistance of 90,000 Ohms. Assume that the
antenna-loaded resonant resistance of the tuned circuit driving it is
10,000 Ohms. If one uses voltage concepts only, one might think that
this represents a low loss condition. NOT SO! After all, 9/10
of the actual source voltage is actually applied to the detector. If
one impedance matches the 10k ohm source RF resistance to the diode 90k
ohm RF resistance via RF impedance step-up transformation (maybe
connecting the antenna to a tap on the tuned circuit, and leaving the
diode on the top), good things happen. (We will assume here that, in
the impedance transformation to follow, the ratio of loaded-to-unloaded
Q of the tuned circuits is not changed.) For an impedance match, the
tuned circuit resonant resistance should be transformed up by 9 times.
If this was done by a separate transformer (for ease of understanding)
it would have a turns ratio of 1:3, stepping up the equivalent source
voltage by 3 times and changing the equivalent source resistance to
90,000 Ohms. What now? Before matching, the diode got 9/10 of the
source voltage applied to it. Now it gets 1/2 the new equivalent source
voltage (remember the equivalent voltage is 3 times the original source
internal voltage). The 1/2 comes from the 2:1 voltage division between
the resistance of the equivalent source of 90,000 Ohms and the detector
input resistance of 90,000 Ohms. The ratio of the new detector voltage
to the old is: 3 times 1/2 divided by 0.9 = 1.67 times. This equates
to a 4.44 dB increase in power applied to the detector. If the input
signal to the detector is so weak that the detector is operating in the
square-law region, the audio output power will increase by 8.88 dB!
This is about a doubling of volume.
7. Caution to observe when cutting
the leads of a glass Agilent 5082-2835 Schottky diode (or any other
glass diode): When it is necessary to cut the leads of a
glass packaged diode close to the glass body, use a tool that gives a
scissors type of cut. Diagonal cutters give a sudden physical shock to
the diode that can damage its electrical performance. This physical
shock is greater than one might expect because of the use of plated
steel instead of more ductile copper wire. Steel is used, in part,
because of its lower heat conductivity, to reduce the possibility of
heat damage during soldering.
8. Several different ways to look
at a diode detector: A diode detector can be thought
of as a mixer, if one thinks of its input signal as consisting of
two identical signals of equal power, in phase with each other. It is
well known that if a common AM mixer is fed with two signals of
frequencies f1 and f2 Hz, most of the output it generates will consist
of the second harmonic of each signal and two more signals at other
frequencies. One is at the sum frequency (f1+f2) Hz and one at the
difference frequency (f1-f2). Additional mixer products can be
generated, but they will be weaker than those mentioned and will be
neglected in this discussion. In the case of an AM diode detector, we
may consider that its input signal of power P Watts is in reality the
sum of two equal in-phase signals, each of power P/2 and that there will
be four output components, as stated above. They are:
- The two second harmonic components (both of the same
frequency and phase).
- The sum frequency component (f1+f2) Hz, which will be of the
same frequency and phase as the second harmonic components since
f1=f2.
- The difference frequency component (f1-f2) at a frequency of
zero Hz.
- If we filter the harmonic and sum components as well as the
two original signals from the output, only the zero Hz signal
will remain; and we call it the detected DC output.
A diode detector can be thought of as a "Black Box". If
the DC output impedance of the detector is matched to its load
resistor and the AC signal power source of P Watts 'available power'
is impedance matched to the input AC impedance of a diode detector,
the DC output power can closely approach the 'available power' from
the AC source. This gives us another way to look at a detector. It
can be considered to be a "Black Box" that changes incident
AC power of frequency "f" Hz into output power of frequency zero Hz
(DC). This is the detected DC output.
9. Using surface mount components
in crystal radio sets: A convenient way to connect to
the tiny leads of small surface-mount diode and IC devices is to first
solder them to a "Surfboard". Pigtail leads can them be soldered
through holes drilled in the Surfboard conducting races for connection
to a circuit.
A surface mount device such as the OPA-349 integrated
circuit (Eight lead SOIC package) can be soldered to a surfboard such as
that manufactured by Capital Advanced Technologies ( http://www.capitaladvanced.com
). Their Surfboards #9081 or #9082 are suitable and are available from
various distributors such as Alltronics, Digi-Key, etc.
Surface mount diodes manufactured using the SOT-23
package can be handled using Surfboard #6103. Diodes using the smaller
SOT-323 package can be handled using Surfboard #330003. This includes
many Agilent surface mount diodes useful in crystal radio sets.
Packages containing multiple diodes exist that use the SOT-363 six lead
package. They can be handled using Surfboard #330006. Agilent produces
many of their Schottky diodes in dual, triple and quad form in the
SOT-363 package.
It is recommended that anyone considering using
Surfboards visit the above mentioned Website and read "Application
Notes" and the "How-to Index".
10. How to modify the tone
quality delivered by headphones: It is interesting to
note that driving magnetic headphone elements with a high source
resistance tends to improve the treble and reduce the bass response,
compared to the response when the AC source resistance matches the
effective impedance of the elements. Conversely, driving the headphones
elements from a low resistance source tends to roll off the treble, and
relatively speaking, improve the bass. With piezo ceramic or crystal
elements, a high source resistance tends to reduce the treble and
improve the bass response, compared to the response where the source
resistance matches the effective impedance of the elements. A low
source resistance tends to reduce the bass and emphasize the treble.
Some piezo elements sound scratchy. This condition can be minimized by
driving the elements from a lower resistance source.
Here are some practical experimental ways to vary the
audio source resistance of a crystal radio set when receiving
weak-to-medium-strength signals. A medium strength signal is defined as
one at the crossover point between linear to square law operation (LSLCP).
See the graphs in Article #15A.
- Change the diode to one having a lower saturation current,
such as from a germanium diode (1N34A) to one or several
paralleled Schottky diodes such as the Agilent 5082-2835. Schottky
diodes described as "zero bias detectors' have a high saturation
current and are not suitable for most crystal radio set use. Schottky
diodes described as "power rectifiers' usually have a high
saturation current as well as a high junction capacitance. A
high diode junction capacitance will reduce treble response.
Too large a diode RF bypass capacitor in the crystal radio set
can also reduce treble response. A side benefit from a change
to a diode having a lower saturation current value, on some
crystal radio sets is an increase in selectivity. This is
because the RF load resistance presented by the diode to the
tank is raised when the diode saturation current value is
reduced. This reduced loading raises the tank Q and hence,
increases selectivity.
- Use an audio transformer between the detector output and the
phones. A smaller step-down transformer impedance
transformation ratio will raise the transformed diode source
resistance seen by the phones. A larger ratio will decrease it.
- If the headphone elements are in series, reconnecting them
in parallel will reduce their impedance to 1/4 the previous
value. This has the same effect as increasing the effective
source resistance driving the headphones. If they are in
parallel, series connecting them has the effect of decreasing
the effective source resistance.
- Audio transformers having too low a shunt inductance will
reduce bass response. When using magnetic headphone elements,
this can be partially compensated for by connecting the
transformer to the headphones using a suitable capacitor.
- Refer to Articles #2, #3,#5 and #14 for more info. Consider
the 'Ulti-Match' by Steve Bringhurst at http://www.crystalradio.net/sound-powered/matching/index.html.
11. Long term resistance drift and
frequency dependence of the AC resistance of low power resistors,
etc:
From my early experience in the manufacturer of Blonder-Tongue
products, the following is some insight relative to run-of -the-mill
commercial carbon-composition resistors that we used:
The process used by the resistor manufacturer is an important
factor in the determination of long term resistance drift.
Allen-Bradley (A-B) used their 'hot-mold' process, producing a more
dense product then did the other manufacturers, as far as I know.
The value of this carbon comp. resistor drifts the least, as a rule.
Stackpole composition. resistors used their 'cold-mold' process and
seem to drift more than do the A-B units. Composition carbon
resistors mfg. by the Speer company, using their 'cold-mold' process
drift more than the Stackpole resistors, as a rule. The IRC
resistors that look like carbon comp. units actually are made by
another process. They are called metallized resistors. My impression
is that their drift is similar to the of Stackpole resistors. I have
found that the IRC resistors usually generate much more low
frequency noise when passing a DC current than the others. It seems,
as a general rule, that the high value resistors drift more, over
time, than the low value ones.
The brand of resistor may be guessed by examining the smoothness
and shininess of its surface finish, and looking at each end of the
resistor to see where the wire exits. Allen Bradley resistors
look the best. They have bright color code colors and a smooth shiny
finish. At the wire exit point from the body one can usually see the
appearance of a small shiny ring embedded in the plastic. Actually,
this is part of the lead, shaped to be the contact electrode.
Stackpole resistors look next best. They have somewhat duller
colors on the color code and the surface is somewhat rougher and
less shiny. The wires exit cleanly from the end of the resistor, no
ring is visible. The Speer resistors have the dullest color
code colors and a rougher surface than the Stackpole's. They usually
look as if they have been wax impregnated. At the axial exit points
from the body, a small copper colored dot may be seen next to the
wire lead. This is actually the end of the lead, which was folded
over and back on itself to form the electrode. The IRC so-called
carbon comp. resistors can be identified by the visible 'mold-flash'
marks on the body and ends. The colors are good, but the body is
rough. Their end surfaces are slightly convex, not planar as in the
case of the other resistors.
Remember, these resistors usually made spec. when new, passed
incoming inspection and standard aging tests. Unfortunately, no
aging tests could be made that covered the span of many decades.
It is interesting to note that the best resistors, from a long
term resistance drift point of view turn out to be the AB units.
They also cost the most. The Speer units cost the least and the
Stackpole's were in between.
Ohmite carbon comp resistors I have seen looked like A-B units.
A fact of interest that some may not know is this: The AC
resistance of carbon composition resistors, and film resistors, to a
much lesser degree, decrease with increasing frequency (the
Boella Effect). This effect is strongest in high value resistors,
above, say, 22k ohms and above 50 MHz (film resistors). The effect
is noticeable in 500k and 1 meg units at lower frequencies. Low
value resistors having short leads and resistances in the mid 10s to
mid hundreds of ohms are quite free of this effect up through many
hundreds of MHz. A typical graph of the ratio of AC-to-DC
resistance vs frequency, of various values of conventional
commercial axial-lead carbon film type resistors, taken from
a Brell Components catalog is
. A chart providing similar info on carbon composition resistors,
taken from the Radiotron Designer's Handbook, Fourth Edition, page
189 is
.
12. The effects from using the
contra-wound dual-value inductor configuration in crystal sets as
compared to using a conventionally wound inductor, both using
capacitive tuning
Some quick facts:
- Crystal sets using a conventional single-valued tank coil
usually suffer from poor selectivity and sensitivity at the high
end of the BC band.
- Use of both connections of a contra-wound dual-value
inductor enables the achievement of much higher selectivity and
sensitivity at the high end of the BC band (series connection
for the low half and parallel for the high half of the BC band).
- There will be some small reduction in tank Q in the lower
half of the BC band. One reason is that distributed capacity is
greater in the series-connected contra-coil than in the
conventional solenoid (the close-space adjacent ends of the
contra-coil windings have 1/2 the tank voltage across them).
Tank Q at the high end of the BC band is noticeably improved.
- It is assumed that comparisons between conventional and
contra-wound inductors use coils having the same physical
dimensions and wire specifications. The inductance of the
conventional solenoid is assumed to be about the same as that of
the series-connected contra-coil.
See 'The contra-wound tank inductor' in Part 3 of Article #26 and
the paragraph after Figs. 2 and 3 in Article #29 for descriptions of
two different contra-wound configurations.
Discussion:
Let us divide the BC band geometrically into two halves: This
gives us 520-943 kHz for the low band and 943-1710 kHz as the high
band. Assume, for ease of understanding, that the tank inductor for
the conventional approach has an inductance of 250 uH.
Conventional 250 uH inductor: The whole BC band of
520-1710 kHz can be tuned by a capacitance varying from 374.7 to
34.65 pF.
Contra-wound 250/62.5 uH inductor: The low band of 520-943
kHz can be tuned, using the 250 uH series connection, by a
capacitance varying from 374.7 to 113.94 pF. The high band of
943-1710 can be tuned, using the 62.5 pF parallel connection,
by a capacitance varying from 455.76 to 138.60 pF.
For the purposes of this discussion, let us assume that
antenna matching (see Part 2 of Article #22) is always adjusted to
reflect a fixed shunt resistance of 230k ohms for driving the diode,
over the full BC band. 230k ohms is also the RF input
resistance of an ITT FO-215 germanium diode when fed a signal power
well below its linear-to-square law crossover-point (see Article
#10, points 1, 2 and 3 below Fig.1 in Article #15, Article 17A and
Article #22). This setting approximates that for minimum insertion
power loss (see Article #28).
Reduction of insertion power loss at the high end of the
BC band (1720 kHz): The total tuning capacitance needed
when tuning a conventional 250 uH inductor to 1710 kHz is 39.9 pF.
The value needed, using a contra-wound approach is 138.6 pF. One can
derive, from data values in Figs. 1 - 4 in Article 28, that the Q of
the common 365 pF, non-ceramic insulated variable capacitor
(capacitor B), at 1710 kHz comes out as follows:
- If one uses a conventional 250 uH inductor tuned by 20 pF
stray capacity with 14.65 pF more from the variable capacitor,
the capacitor Q comes out at about 460.
- If one uses a contra-wound inductor that has 62.5 uH
inductance with the two windings in parallel, tuned by 20 pF
stray capacity with 118.6 pF more from variable capacitor B, the
Q comes out at about 1770, 3.5 times as great!
This translates directly to greater sensitivity and
selectivity when using the commonly available 365 pF capacitor.
From Fig. 3 in Article #24 we can see that, at 1710 kHz, the Q of
capacitor A, a ceramic-insulated, with silver plated plates
capacitor manufactured by Radio Condenser Corporation, or its
successor TRW, has a Q of 9800. This is much higher than that
of capacitor B when using a conventional 250 uH inductor. Changing
to a contra-wound coil while using the easily available capacitor B
goes a long way toward a goal of reducing the effect of the variable
capacitor on tank Q and loss at the high end of the band.
Less selectivity variation and less insertion power
loss: Conventional inductor: The 3 dB down RF
bandwidth will vary from 3.69 kHz at 520 kHz to 39.9 kHz at 1710
kHz, a variation of 11.6 times . Contra-wound
inductor: The 3 dB down RF bandwidth will vary from 3.69 kHz at
520 kHz to 12.15 kHz at 943 kHz in the low band, and from 3.04 kHz
at 943 kHz to 9.99 kHz at 1710 kHz in the high band, an
overall variation of 4.00 times. This is about
1/4 of the variation experienced when using a
conventional inductor. If greater selectivity is needed at the high
end of the BC band when using a conventional inductor, antenna
coupling must be reduced and/or the diode must be tapped down on the
tank to raise the loaded Q. Either approach results in a greater
insertion power loss and a weaker or inaudible signal to the phones
when tuning stations near the high end of the BC band . The low
inductance (parallel connection) of the contra-wound inductor
enables a 4 times reduction in bandwidth at 1710 kHz, compared to
results with conventional inductor. This reduces the need to tap the
diode down on the tank and re-match the antenna when one needs to
increase selectivity, as mentioned above.
Note:
- One could use two separate conventional non-coupled
inductors, one of 250 uH and the other of 62.5 uH, instead of a
contra-wound configuration. This is not recommended because the
Q of the 62.5 uH inductor will probably be less than that of the
250 uH unit unless it is made physically as large as the
contra-wound coil.and employs larger diameter wire. Also, when
using the contra-wound approach the hot end of the inductor,
when the two coils are connected in parallel, can be in the
center of the overall unit, with the outer wire ends of the
assembly placed at ground potential. This reduces electric field
coupled losses from end mounting brackets and surroundings.
- The inductances of the two connection configurations
(parallel and series) of a contra-wound coil will depend upon
how closely spaced the two windings are placed, but, the
ratio of the inductance of the series to that of the
parallel connection always remains at 4 times no matter
how far or close together the windings are placed. Remember that
overall distributed capacity is greater when using the parallel
connection in the low band. About 1-2 wire diameter spacing
between the two windings is recommended.
|
A New Way to look at Crystal Radio Set
Design. Get Greater Sensitivity to very Weak Signals, and Greater
Volume, less Audio Distortion and Improved Selectivity on Strong Signals
Quick introduction:
Greater sensitivity to very weak signals can be attained by
lowering the RF signal power level (linear-to-square law point, or LSC
point) at which the detector changes from the linear to the square-law
mode of operation (See Article #10, Figs. 3 & 4 and part #3 for an
explanation of the LSC point). This is accomplished by connecting the
highest impedance point of the RF tuned circuit to a diode having the
proper Saturation Current (See Article #15A). The output resistance of
the detector should be impedance matched to the headphones, usually by a
low-loss audio transformer, for maximum sensitivity. Greater volume,
less audio distortion and improved selectivity can be attained on
strong signals by properly impedance matching the RF source
resistance to the RF input resistance of the detector and also matching
the output resistance of the detector to the effective impedance of the
headphones. The DC and audio AC loads on the detector should also be
made equal. This analysis does not involve the analysis of
diode instantaneous voltage and current wave-forms, input voltage,
output voltage, diode turn-on voltage or tuned circuit peak-clipping.
This analysis does consider the detector to be a black box having
a linear input RF resistance and a linear output resistance,
is driven from an AC power source and delivers power to an
output load. These resistances are independent of input signal
power at low power levels (somewhat below the LSC point) and depend only
upon the characteristics of the diode. At high input power levels
(somewhat above the LSC point), the input resistance is still linear and
depends primarily on the output load resistance. The output resistance
depends primarily on the source resistance.
1. THEORY
A crystal radio set may be thought of as the cascaded
connection of several basic components.
- Antenna-ground system: Signal
source
- RF tuned circuit: Provides selectivity and impedance
matching between the resistance of the antenna-ground circuit
and the RF input resistance of the diode detector. This tuned
circuit has some power loss.
- Diode detector: Characterized as a black box
that accepts RF input power and converts it to DC output power.
It has an RF input resistance, an audio output resistance and a
power insertion loss (dB). These three characteristics are
interrelated with the RF Input power, RF source resistance
driving the detector, audio load resistance and the parameters
of the diode used.
- Output transformer: To impedance transform the
effective headphone impedance to that required by the diode.
- Audio load: Headphones, what else?
We will consider these components one at a time. See Part 1 of
Article #10 for an overall view of the way we will be looking at
diode detector operation.
The Antenna and RF Tuned Circuit will be combined into
three components. V1 and R1 represent the antenna induced voltage and
resistance, impedance transformed by the tuned circuits and antenna
reactance to the series-connected values seen by the diode
detector. X1 represents the reactance of the tuned circuit(s) seen at
its output terminals. Its impedance is considered to be
substantially zero at harmonics of the frequency to which it is tuned.
Its impedance is also substantially zero at DC and at Audio frequencies.
R2 represents all the losses in the tuned circuits at resonance, as seen
by the diode. This is not the conventional way of viewing the signal
source for a detector.
The Detector will be represented as follows: The LC
tank assures that the input is effectively shorted to ground at DC and
at audio frequencies as well as all RF frequencies except that to which
it is tuned. The output is effectively shorted to ground at RF by C1.
The Output Transformer circuit will be represented as
shown below. The purpose of R3 and C2 will be covered later.
We start out with the assumption of no losses in the
tuned circuits. This condition makes R2 equal to infinity, not a
practical assumption of course, but it will simplify what follows. The
input circuit then reduces to a simple series connection of the
parallel tuned circuit, impedance transformed antenna voltage, and a
series resistance. This resistance includes the effects of
radiation, antenna, lead-in and ground circuit resistance. A simple
transformation enables us to eliminate R2 entirely by combining its
effects into a changed value for R1 and a new value for V1. The new
value for V1 is: V1new = V1old*(R2old/(R1old + R2old)). The new value
for R1 is: R1new = (R1old*R2old)/(R1old + R2old). With this
transformation the new value for R2 is infinity, so it can be eliminated
from the circuit. Of course, the maximum available power from the new
source 'V1new, R1new' is less than what was available from the original
source 'V1old, R1old' by the amount that was dissipated in R2. From now
on, V1new and R1new will be referred to as V1 and R1. The RF Source
Voltage (V1) is assumed to be un modulated CW.
The transformed V1 (RMS) and R1 represent a Power Source
of available power Pa = (V1^2)/(4*R1). This is the most power it can
deliver to a load. It is also sometimes called the "Incident Power".
For the load to absorb this power, the load itself must equal R1, and
then it is called an 'Impedance Matched Load'. Changing the impedance
transformation in the tuned circuit(s) changes the values of V1 and R1.
This does not change the available power. That is still (V1^2)/(4*R1).
As an illustration, if V1 is doubled, R1 must quadruple thus keeping the
power the same.
The approach we will use in this analysis is to minimize
impedance mismatch power loss between the transformed antenna resistance
and the diode detector input RF resistance as well as between the
detector audio output resistance and the headphones. We will show that
the diode detector power Loss (DDPL), for very weak signal levels, can
be minimized by using a diode with as low a Saturation Current (Is) as
possible if all else is equal. In addition, the lower the ideality
factor (n) of the diode, the greater will be the sensitivity to weak
signals. The limitation here is that if a diode with a lower Is used,
the required diode RF source and audio load resistances go up in value.
That limit is reached when the diode is connected to the top (the
highest impedance point) of the tuned circuit. The high frequency audio
cutoff point may be reduced because of unavoidable winding capacitance
in the audio output transformer acting against the required higher
transformed headphone effective impedance.
The most important diode parameters to consider for Xtal
set operation are saturation current 'Is' and 'n'. They show up in the
Shockley diode equation: Id = Is*(exp((Vd-Id*Rs)/(0.026*n)) -1), at
room temperature. In crystal radio set applications, the Id*Rs term may
be neglected because it is usually much smaller than V. The equation
then becomes:
Id=Is*(exp(Vd/(0.026*n))-1). (1)
This equation provides a good approximation of the V/I
relationship for most diodes, provided the parameters Is, n, and Rs are
really constant. Some diodes, especially germanium and silicon junction
diodes seem to have Is and n values which increase at very high currents
(higher than those usually encountered in crystal radio set operation).
In some of these diodes, the values of Is and n also increase at very
low currents, harming weak signal reception. Is and n are usually
constant in Silicon Schottky diodes, over the current range encountered
in crystal radio set use.
n = Ideality factor, sometimes called emission coefficient.
This parameter is usually between 1.05 and 1.15 for silicon
Schottky and germanium diodes commonly used in crystal radio
sets.
Vd = Diode voltage in Volts
Id = Diode current in Amps
Is = Diode Saturation current in Amps
Rs = Diode parasitic series resistance in ohms (usually
small enough to have no effect in Xtal sets)
|
Agilent specifies the values of Is, Rs and n for
Schottky diodes in their catalog. They are listed in the table of SPICE
parameters. To find some SPICE parameters for other diodes (germanium
types etc.), one can use used a neat Computer Program written by Ray
Waugh of Agilent. To use it one measures the diode forward voltage at
five different currents (0.1 mA, 1.0 mA, 4.8 mA, 5.0 mA and 5.2 mA).
Ray&39;s program runs on Mathcad 6.0 or higher. One enters the five
voltages and voila, out come Is, n, and Rs. Remember this caveat: The
program assumes that Is, n and Rs are constant and do not vary with
diode current. If they do vary, one can change the first two currents
(0.1 and 1.0 mA) to cover a smaller range, say, two-to-one, that bracket
a desired diode operating current and get the Is and n values for that
current. Ray told me that if anyone wants a copy of this program, it
would be OK for me to supply it. A simplified method of
approximating Is (n must be estimated) that does not require having
Mathcad is described in article #4. A complete description of a test
set-up and calculation method for determining both n and Is is shown in
Article #16.
Here is what I have found experimentally through a SPICE
simulation of a diode detector. If a detector diode is fed by an RF
source resistance of n*0.026/Is ohms and is loaded by an audio load
resistance of n*0.026/Is, then both input and output ports are matched
with a return loss of better than 18 dB, assuming the signal is of weak
to medium strength. This satisfies the condition of very low mismatch
but only holds true for diode rectified currents of up to about 5*Is.
An impedance matched diode detector insertion loss at a rectified
current of 5*Is is about 3-4 dB.
The input and output impedance match starts
deteriorating with a DC rectified current of over about 5*Is because of
the change from square law operation towards linear response at the
higher input levels. At the highest RF Power input level point shown
in the following graph, the rectified DC current is 500 nA and the input
RF Return Loss (impedance match) is -12 dB. Diode detector power loss
is 1.39 dB. At these high levels of Input Power, good matching
conditions are restored if the Input Source Resistance is kept at
n*0.026/Is and The Output Load Resistance is increased to 2*n*0.026/Is.
If this is done input return loss goes to -26 dB and the insertion loss
reduces to 0.93 dB.
Here is a graph of Diode Detector insertion power loss
of an Agilent 5082-2835 or HSMS-2820 Schottky diode detector driven by a
1.182 megohm source and loaded by a 1.182 megohm load. Note that these
are very high resistance values for a usual Xtal set. The SPICE
simulation was done using an Intusoft ICAP/4 simulator. Is of the
diode=22 nA, n=1.03. The plot shows the insertion power loss as a
function of the resultant rectified DC current.
2.DISCUSSION
In general, headphones should be impedance matched by a
transformer to the output resistance of the diode detector. To use a
diode of such a low Is as 22 nA with, say, a Brandes Superior 12k Ohm AC
impedance 2k Ohm DC resistance headphones, an impedance transformation
of 1,182,000/12,000 = 98.5:1 is needed (this high a ratio is hard to
get). See Article #2, "Personalized Headphone Impedance" (PHI). One
should be cautious of some small (maximum dimension of less than one
inch) , high transformation ratio transformers because they may
have a high insertion power loss. They also may also show the effects
of nonlinear inductance because the initial permeability of the core is
not high enough. Their shunt inductance is usually so low at low xtal
set DX power levels, that the specified low frequency audio cut-off
spec is not met. At the transformer's rated power level, the shunt
inductance is generally high enough so that the low frequency cut-off
spec is met. See Article #5 for info on various audio transformers.
Headphones such as the 2000 DC ohm Brandes Superior
have an effective AC impedance of 12,000 ohms (PHI), but a DC resistance
of 2000 ohms. If the Brandes' impedance is incorrectly considered to be
12,000 ohms at DC and audio frequencies, and is used in a 12,000 ohm
circuit (without a transformer), too high a diode DC current will be
drawn because the DC resistance is really 2000 ohms, not 12,000. This
will load down the output RF tuned circuit thus reducing selectivity and
also give increased insertion power loss. For best selectivity
and minimum audio distortion at medium and high signal levels, the DC
load resistance on the diode should be the same as the AC audio load.
The solution to this problem is to place in series with the headphones a
parallel combination of a 10,000 ohm resistor shunted by a cap large
enough to bypass the lowest audio frequency of interest. When a
transformer is used; the parallel RC* (See R3 and C2 on the schematic
above.) should be connected in series with the low end of the high
impedance transformer primary winding. In this case the resistor should
equal the transformed effective headphone impedance (PHI). Another
advantage that accrues from adjusting the diode DC load to equal the AC
load has to do with the way selectivity varies as a function of
signal level. When the diode DC load is much smaller
than the AC load (the case when using a transformer and no
parallel RC), selectivity starts to reduce more and more
as signal strength increases above a moderate level. The reason is that
the detector rectified current increases very rapidly because of the
low DC diode load resistance. A high rectified DC current always
reduces the input and output resistances of a diode detector. Audio
distortion may also appear. Now make the DC load higher, say equal the
AC diode load impedance and have the detector impedance matched at both
input and output (at low signal levels). What happens then? As
the signal strength increases above a moderate level, the selectivity
will change by a much smaller amount because the RF resistance of the
diode detector will not drop as much as it did when the DC load
resistance was small. The resistance does not drop as much because the
DC rectified current is less because the DC diode load resistance has
been set to a higher value than before. Impedance matched conditions
also result in less power loss with consequently higher sound volume.
If the headphone effective impedance over the frequency range 0.3-3.3
kHz is transformed to a value lower than the output resistance of the
diode, these beneficial effects are reduced. If no transformer is used,
these effects may be hard to observe because the headphone effective
impedance will probably be lower than the output resistance of the
diode. Also, headphones usually have a resistive impedance component
about 1/6 the average value, and that goes part way towards being equal
to 80% of the effective impedance.
* This may be the first time anyone has suggested placing a parallel RC
in series with the diode to enable adjusting its DC load resistance
equal its average AC load. Some people call it a "benny".
What is the advantage of using a diode with a low Is?
We will see that if matched input and output impedance conditions are
maintained, diodes with lower Is give higher crystal radio set
sensitivity (lower diode detector power loss) than diodes with higher
Is, all else being equal. The statement above is especially important
when dealing with low power signals that themselves result in high DDPL.
The following graph shows the relationship between Diode Detector Power
Loss at a relatively low DC Power Output Level (-66 dBm) vs. diode Is
for diodes having an n of 1.03. Note that the graph data is valid only
under the condition that the input and output are power matched.
NOTE: There is an error in the title of
the graph. It should read: Detector Loss vs. Diode Is for a DC Power
Output of -66 dBm.
I used the -66 dBm signal level
for the graph because it is related to the weakest voice signal I can
hear with my most sensitive headphones, and still understand about 50%
of the words. Here is the listening experiment that I used to determine
that power level. I fed my headphones directly from a transistor radio
through my FILVORA and reduced the volume until I judged I could
understand about 50% of the words of a voice radio program. This
enabled me to determine the average impedance of the headphones. (See
article #2). I then measured the p-p audio voltage (Vpp_audio) on the
headphones with an oscilloscope. Assume the AM station was running at
about 100% modulation. The peak instantaneous audio voltage at the
detector will be equal to Vpp_audio since the modulation is 100%. Now
make the assumption that a CW carrier is driving the detector at such a
level that the DC output voltage (Vdc) at the detector is equal to
Vpp_audio. That DC voltage across a resistor of value equal to the
detector load resistance will deliver an output power of Pdc=10*log((1000*(Vdc^2))/Rload)
dBm. Since I could not get into the radio to measure the actual
detector voltages and the audio load resistance, I used the p-p voltage
measured across my 1200 Ohm headphones in place of Vdc to calculate the
instantaneous power at the modulation peaks. Pp=10*log(1000*((Vpp_audio^2)/1200=
-66 dBm. This power, Pp is that used in calculating the graph above.
In my case Vpp_audio = 0.00055 Volts and effective headphone impedance =
1200 Ohms.
To calculate the actual audio power level I was using in
the listening experiment, I assumed that the demodulated audio voltage
was a sine wave (not a voice) with the same p-p value as the actual
measured voice p-p voltage. It was then a simple matter to use the p-p
voltage of the assumed audio sine wave (Vpp_audio) and the effective
impedance (PHI) of the headphones to calculate the power of the audio
sine wave in dBm. P=10*log ((1000*(Vpp_audio^2))/(8*PHI)) dBm. This
value comes out 9 dB less than the DC power of -66 dBm. Of course there
is an error here in assuming that a sine wave of a specific p-p voltage
has the same RMS value as that of a broadcast voice waveform of an equal
p-p value. The "Audio Cyclopedia", in an article on VU meters, states
that the actual power from a voice signal is 8-10 dB less than the power
from a sine wave of the same p-p voltage. I'll use 9 dB. Bottom line:
The audio power from a voice voltage waveform is 18 dB less than the
audio power from a sine wave voltage of p-p value equal to the p-p
voltage of the voice waveform. We can now calculate that the electrical
power of weakest voice audio signal I can barely understand is -66 -9 -9
= -84 dBm. This figure depends on the sensitivity of the
headphones used and one's hearing acuity. I used a good sound powered
headphone set in this test. My hearing acuity is pretty poor.
3. PRACTICE
Keep in mind that diodes have an unavoidable back
leakage resistance. Schottky diodes generally are very good in this
respect. An exception is the so-called "zero bias" detector diodes.
They have very high Is values and low reverse breakdown voltages and are
generally not suitable for crystal radio sets. Germanium and cats
whisker diodes are worse than Schottkys and vary greatly. This reverse
resistance increases detector loss and reduces selectivity. "n" in the
diode equation is usually close to 1.05 for Schottky barrier diodes. It
is about 1.15 in Germanium diodes. All diodes have a fixed parasitic
series resistance Rs. It is usually low enough to be ignored in crystal
radio sets. One problem with Schottky diodes having a low
reverse breakdown voltage and low Is is that they are more vulnerable to
damage from static electricity than diodes with a higher leakage
resistance.
Tuned circuit loss and bandwidth considerations:
A practical problem in using a diode of low Is is getting a high enough
tuned circuit impedance for driving the diode. Of course, the first
thing to do is to tap the diode all the way up on the output tuned
circuit. An isolated tuned circuit having a typical Q of 350 at a
frequency of 1.0 MHz, with a circuit capacitance of say 100 pF, and not
coupled to an antenna or detector diode will have a resonant resistance
of about 560k ohms. RF bandwidth will be fo/Q = 2.86 kHz. If an
antenna resistance is now coupled in sufficiently to drop the resonant
resistance by half to 280k, all of the available received RF power will
be dissipated in the resonator, resulting in a bandwidth of 5.72 kHz
(loaded Q of 175). If a diode is selected to match the now 280k ohm
source resistance, it will present a 280k RF load resistance and result
with a tuned circuit loaded Q of 87.5 giving an RF bandwidth of 11.4
kHz. The overall power loss caused by the tuned circuit loss is 3 dB.
The diode will only receive 1/2 the maximum available-power at the
antenna. The diode should have an Is of about n*0.026/278k = 100 nA
(assuming a Schottky barrier diode is used). Note this:
Even though the the diode is driven from a perfectly matched source
(parallel connected combo of 560k tuned circuit loss and 560k antenna
resistances), now the antenna does not see a matched load. It sees a
parallel combo of the tuned circuit loss resistance of 560k and the 280k
RF resistance of the diode. This is a resistance of 187k ohms. This
mismatch power loss, included in the 3 dB above can be partially
recovered by properly and equally mismatching the antenna and the
diode. If this is done by more loss-less impedance transformation
(technically, with an S parameter return loss of -11.7 dB), the total
tuned-circuit power loss reduces to 2.63 dB, a reduction of 0.37 dB
(pretty small, but it's there). If the ratio of unloaded to loaded
tuned circuit Q was less than the 4:1 ratio used here, the loss
reduction would be larger.
Audio impedance transformation: One way to
transform the 12k ohm effective impedance of a 2k ohm DC resistance
Brandes Superior headset up to 280k ohms is to use an Antique Electronic
Supply # P-T156, Stancor A53-C or similar 3:1 turns-ratio inter stage
transformer. I measure an insertion power loss of only 0.5 dB with the
following connection (See Articles #4 and #5 for other options.):
Note that the impedance transformation ratio is 16:1
thus stepping up the impedance of the 12,000 ohm headphones to 192,000
ohms not 278,000 ohms. This represents a mismatch of about 1.5:1. It
will add a mismatch insertion power loss of only 0.15 dB. If the
impedance mismatch had been 2:1, the insertion power loss would have
been 0.5 dB. A 4:1 mismatch gives an insertion loss of 1.9 dB.
The lead grounding the transformer lamination stack and
frame is used if the transformer is mounted on an insulated material.
It prevents the buildup of static charge on the frame during dry
weather. Discharge of it might cause a crackling sound in the
headphones or damage the diode (I got the crackling sound until I made
the grounding connection).
The transformer windings start and stop leads should be
connected as shown to minimize the effect of the primary to secondary
winding capacitance. If the f and s connections are reversed, the
capacitance between the end of the secondary and the start of the
primary winding will be across the primary and reduce the high frequency
cut-off point. The lower impedance (secondary) winding is usually wound
on the bobbin first, then after winding on several layers of insulation
film, the higher impedance (primary) is wound.
To determine how to connect the leads of the
transformer, connect the primary and secondary windings as shown.
(Disregarding the s and f notations). Connect an audio generator set to
1.0 kHz through a 200k ohm resistor. Load the secondary with a 12,000
Ohm resistor. Probe the input and output voltages with a scope. The
output voltage should be about 0.25 of the input voltage. If the output
voltage is about 0.5 that of the input, reverse the secondary leads.
Repeat the test at 20,000 Hz and note the input and output voltages.
Now reverse both the primary and secondary leads and repeat the 20 kHz
test. The connection that gives the largest output voltage at 20 kHz is
the correct one.
Note that R3 is shown above as a rheostat not a fixed
resistor. The nominal setting under the low signal level conditions
discussed here is about 192k Ohms. Setting it to zero has little effect
on reception of these low level signals. With this design approach,
when receiving high level signals, RF selectivity is not reduced as much
as when the DC resistance in the diode circuit is substantially below
the effective impedance of the headset. When receiving very strong
signals, R3 should be set for minimum distortion.
One last comment: These design values are not critical.
If impedances vary by several times from the optimum values, usually
only a small sensitivity reduction will occur.
What is the effect on the volume in the headphones of
a change of X dB? Many years ago I did a study which determined, in
a blinded condition, that a +1.0 dB or a -1.0 dB change in sound level
was barely discernible by most people. Half couldn't tell if the sound
level was changed or not after being told that a change might have
occurred. Another study had the listener listen to a sound. The sound
was then turned off for several seconds and then on again at the same
level, at a level of +3.0 dB or at a level of -3.0 dB. After the delay,
only half the listeners could tell whether the level of the sound had
changed or not. Incidentally, the listeners were not golden eared hi-fi
listeners.
4. SUMMARY
This design approach for crystal radio sets provides the
following benefits:
-
The volume from very low strength (DX) signals is
increased (less detector power loss).
-
Louder sound volume with less audio distortion when very
strong signals are received.
-
Improved high signal level selectivity without changing
coupling or coil taps. Less variation of selectivity
with signal strength.
-
No need to tap the diode down on the output tuned
circuit. Highest weak signal sensitivity is always
achieved by connecting a good diode of the proper Is to
the highest impedance point (assuming that the correct
audio impedance transformation to the headphones is used
and that the transformer has low loss).
-
Enables diodes with too high an Is to be used with
strong signals without a large reduction in selectivity,
by increasing R3.
|
Achieve the benefits by doing the following:
-
Use a diode with an appropriate Is to impedance match
the resonant resistance of the "antenna loaded RF tuned
circuit" that drives the diode. See Article # 15 for
new information on this.
-
Match the audio output resistance of the diode to the
effective impedance of the headphones by using a low
loss audio transformer. See Article #5 for measurements
on various transformers.
-
Use a bypassed adjustable resistance in series with the
cold end of the primary of audio transformer (sometimes
called a "benny") to enable the diode DC load resistance
to be made equal to the AC load impedance. This can be
used to reduce audio distortion and improve
selectivity on strong signals (compared to having
R3=0) when using diodes having reasonably low excess
reverse leakage (most "good" diodes). The Avago
(formerly Agilent) 5082-2800 and HSMS-2800 Schottkys
have high 75 volt peak inverse ratings and are not
likely to overload when detecting strong signals when
the "benny" is set to a high resistance. Other diodes,
such as some germaniums, sometimes have enough internal
leakage so that the DC load resistor (R3) can be
eliminated.
|
|
How to determine the effective
impedance of magnetic headphones, a piezo-electric earpiece or a
loudspeaker. No test equipment necessary
Quick Summary: This article
describes a way to determine the effective average impedance of a
pair of headphones or a speaker. This is the optimum resistance
with which to drive the headphones or speaker to obtain
the maximum possible volume in crystal radio set and other
applications.
The magnitude of headphone or speaker impedance varies
widely over the audio frequency range, being partly resistive and partly
reactive. A 'Fixed Insertion Loss Variable Output Resistance
Attenuator' (FILVORA) can be used to indicate the effective
average value of this impedance, over that frequency range.
The first section of this Article refers to the
measurement of mono headphones and individual speakers by using a
FILVORA. The second section describes how to use the FILVORA to
determine the effective average impedance of each element in a stereo
headset. The third section describes how the FILVORA was designed.
Section 1. |
|
|
|
The circuit shown above has a fixed input resistance of 1000 ohms
+/- about 5%, no matter what load is connected the output or where
the switch is set. The output resistance at any switch point is
about +/- 5% of the value shown with any impedance driving the
input. The insertion loss of the FILVORA is 26 dB. Standard 5%
tolerance resistors are used. The use of resistors that differ by
+/- 10% from the values shown should not have an appreciable impact
on performance of this unit.
To use the FILVORA, connect a source of audio voice or
music to the input jack J1. (I use the output jack of a transistor radio
for my source.) Connect the plug of the mono headphone set or speaker
to be measured to the output jack J2 of the FILVORA. Adjust the switch
for the loudest volume. The correct setting indicates the effective
impedance is very broad and somewhat hard to determine. Call it P2.
Rotate the switch in one direction from P2 for a small reduction in
volume to position P1 (generally a two positions movement), then in the
other direction from P2 by two positions to P3. If the volume at P1
and P3 are the same, P2 indicates the effective impedance of the
headset. If the volume at P1 and P3 is not the same, increment both the
P1 and P3 settings ccw or cc by one position. When you obtain the same
volume at the new P1 and P3 positions, you are done. The effective
headphone impedance is the calibration indication of the switch at point
P2. Sometimes equal volume settings cannot be obtained with switch
settings five positions apart. If this is the case, try to get equal
volume settings four positions apart. If this is done, the effective
impedance is equal to the geometric mean of the settings of P1 and P3.
(Take the square root of the product of the calibration readings at P1
and P3.)
The effect of source impedance on tone quality.
It is interesting to note, that with magnetic elements, setting
the switch to a high source resistance tends to improve the treble and
reduce the bass response, compared to the response where the source
matches the effective impedance of the element. Setting the switch to a
low resistance does the reverse. This setting rolls off the treble, and
relatively speaking, improves the bass. With piezo ceramic or
crystal elements, a high source resistance tends to reduce the
treble and improve the bass response, compared to the response where the
source matches the effective impedance of the element. A low source
resistance tends to reduce the bass and emphasize the treble. Some
piezo elements sound scratchy. This condition can be minimized by
driving the elements from a lower average impedance source.
Here are some practical experimental ways to vary the
audio source resistance of a crystal radio set when receiving medium
strength to weak signals. A medium strength signal is defined as one at
the crossover point between linear to square law operation (LSLCP). See
the graphs in Article #15A.
-
Change the diode to one having a lower saturation current, such
as from a germanium to one or several paralleled Schottky diodes
such as the Agilent 5082-2835. Schottky diodes described as
"zero bias detectors' have a high saturation current and are not
suitable. Schottky diodes described as "power rectifiers'
usually have a high saturation current as well as a high
junction capacitance. A high diode junction capacitance will
reduce treble response. Too large a diode RF bypass capacitance
will also reduce the treble response. A side benefit from this
change, on some crystal radio sets is an increase of
selectivity. This is because the RF load resistance presented
to the tank is raised when the diode saturation current value is
reduced.
-
Use an audio transformer between the detector output and the
phones. A smaller step-down transformer impedance
transformation ratio will raise the transformed diode source
resistance seen by the phones. A larger ratio will decrease it.
-
If the headphone elements are in series, reconnecting them in
parallel will reduce their impedance to 1/4 the previous value.
This has the same effect as increasing the effective source
resistance. If they are in parallel, series connecting them has
the effect of decreasing the effective source resistance.
-
Refer to Articles #0, #3,#5 and #14 for more info. Consider the
'Ulti-Match' by Steve Bringhurst at http://www.crystalradio.net/soundpowered/matching/index.html
.
If you are interested in DX reception with
headphones and do not have normal hearing, you might want to
customize the source resistance driving the headphones. This enables
using the 'change in headphone frequency response as a function of
headphone driving resistance' to partially compensate for high frequency
hearing loss. Input a voice signal and reduce its volume to a
sufficiently low level such that you judge you understand about 50% of
the words. Readjust the switch to see if you can obtain greater
intelligibility at another setting. If you can, this new switch setting
indicates the source resistance with which to drive the particular
headphones being used to deliver maximum voice intelligibility for
your ears. I call this resistance: Personalized Headphone Impedance
(PHI). For magnetic headphones, this resistance is higher than the
average impedance of the earphones, for piezo-electric ceramic
earpieces, the resistance is lower.
Two FILVORA units enable one to compare
the actual power sensitivity of two headphones, even if the effective
impedance the two headphones are very different. A dual unit to do this
(DFILVORA) is described in Article #3.
Section 2.
The effective impedance of hi-fi stereo headphones may
be checked with the FILVORA. The effective impedance of the two
earpiece elements can be checked by determining the switch position for
maximum volume with one of these connections: (1) The sleeve, to the
ring and tip in parallel or (2) the ring to the tip. Measurement (1)
will show one half the effective impedance of one earpiece and
measurement (2) will give a reading of two times the effective impedance
of one element.
Section 3.
To help define the equations used to calculate the the
resistor values for the asymmetrical attenuator 'FILVORA' the following
requirements were set up:
- Output resistance range: 10 to 100k ohms, with 12 switch
positions. This range covers the span of impedances found in
headphones used in transistor radios, up to that found in piezo
earpieces. A 12 position rotary switch was used because it is
readily available.
- The FILVORA must exhibit the minimum possible constant
insertion loss and input resistance, independent of switch
position or load impedance selected. The maximum and minimum
output resistances are 100,000 and 10 ohms. For a constant, and
minimum insertion loss at all switch positions, this requires
the input resistance be: sqrt(100,000*10)=1,000 ohms at each
switch position. The requirement for a constant input
resistance is closely met by an equation equating the sum of the
12 resistors in the vertical string equal to 1000 ohms.
- The ratio of the output resistance from one switch point to
the next shall be constant. The output resistance ratio between
adjacent switch positions is (100,000/10)^(1/11)=2.3101. 12
simultaneous equations are necessary to meet this requirement on
each switch position.
- The same insertion loss shall exist on each switch position.
The voltage ratio (loaded output to input) required at each
switch point, for constant insertion loss (26 dB), requires
another 12 simultaneous equations.
A system of 25 simultaneous was written and solved in
MathCad for the values of the 24 resistors. Those are the values (5%
resistor series) shown in the schematic. To minimize power loss, the
attenuator becomes an inverted L minimum-loss pad at the two extreme
switch positions. It is a non-minimum loss T pad at the intermediate
positions. The output resistance range of the FILVORA is 10,000 to 1.
This establishes the minimum loss. If the output resistance range were
100,000 to 1, the insertion loss would have to be 31 dB. Insertion power
loss = 5*log(resistance ratio)+6dB. |
Compare the impedance and sensitivity of headphones,
earphones and/or speakers even if they differ greatly in impedance. No test
equipment necessary
The purpose of this article is to show
how to compare the sensitivity of two pair of speakers or mono
headphones even if they differ greatly in effective impedance.
See Article #2 on how to measure impedance. The Dual Fixed
Insertion Loss Variable Output Resistance Attenuator (DFILVORA)
will be described and directions for its use will be given in
Section 1. It is essentially a combination of two FILVORA units
along with some extra attenuators. Section 2 will describe how
to modify the DFILVORA for use with Hi-Fi stereo headphones.
Note: The use of resistors that difer by +/- 10% from the
values shown in the schematic should not have an appreciable
impact on performance of this unit.
|
Section 1.
Connect an audio source to jack J3. (I use the output jack of a
transistor radio for my source.) Connect the plug of one of the
two mono headphone sets or speakers to jack J1 and the other to
jack J2. Set attenuators A1, A2, A3, and A4 to 0 dB. Switch S1
should be set to the position providing the loudest sound in the
headphone set or speaker connected to J1. Switch S2 should be
set to the position providing the loudest sound in the unit
connected to J2. (Read Article #2 to see the recommended
procedure for doing this.) If the unit connected to J2 is
louder than the unit connected to J1, reverse the units. Now
add attenuation in the path to the unit connected to J1 in 3 dB
steps by using A1, A2 and A3 in the proper combinations (the
dB's add), until the volume from the unit connected to J1 equals
the volume in the unit connected to J2 as closely as possible.
If the sound cannot be reduced to a low enough level because of
volume control limitations in the INPUT source, use A4 to reduce
the volume by 20 dB.
The sum of the dB settings of A1, A2 and A3 equals
the difference in power sensitivity between the two
headphones or speakers, independent of the effective impedance
of the units. The settings of S1 and S2 indicate the average
impedance of the two units. See Article #2 for more details on this
subject. The power insertion loss from jack J3 to either jack J1 or
jack J2, with the attenuators set to zero, is 29dB.
Section 2.
To compare the power sensitivity of two stereo
headphones, I recommend that several modifications be made to the
DIFLVORA. Jack J1 should be changed to a stereo jack and the ring
and tip connections tied together. The same change should be made
to J2. this will cause each stereo headphone to be tested in mono
mode with its elements connected in parallel. The value of all
resistors should be halved. The setting of switches S1 and S2
indicate the average impedance over the audio frequency range of two
earphone elements in parallel, and that figure will be one-half the
value of each element by itself. Also, the measurable range of
individual element impedances will be changed from 10 to 100k Ohms
to 20 to 200k. The range of impedance measurable for the parallel
combo of two elements is still 10 to 100k Ohms. To correct this
condition and have the DFILVORA switches S1 and S2 indicate the
value of the impedance of one element (and not two in parallel),
halve the value of all resistors in the schematic. If this
modified DFILVORA is now used to measure a mono headset,
the resistance readings of switches S1 and S2 will be twice the
actual value. These modifications change the input resistance of the
DLVORA to 250 Ohms. |
The best diode and audio
transformer for a crystal set, and a way to measure diode saturation
current
Here is a practical way to determine the diode and
audio output transformer impedance matching characteristics needed
to maximize sensitivity and selectivity for weak signals and to
reduce strong-signal audio distortion in a Crystal Radio Set.
Unfortunately, this may be an iterative process.
- Determine the RF output resistance at resonance of the
tuned circuit driving the diode while the Crystal Radio Set
is connected to its antenna.
- Calculate the Saturation current (Is) that the diode
should have. The ideality factor of the diode should be as
low as possible. Get an appropriate diode.
- Know the effective impedance of the headphones to be
used.
- Calculate the impedance transformation ratio needed to
transform the diode audio output impedance to that of the
headphones.
- Connect it all up.
#1. Connect the Crystal Radio Set
as presently configured to antenna, ground and headphones.
Select a frequency for optimization. About 1 MHz is suggested.
Tune the Crystal Radio Set and adjust the antenna coupling and
diode tap (if there is one) for the desired compromise between
sensitivity and selectivity on a signal near 1 MHz. Replace the
headphones with a 10 Meg resistor load bypassed with about 0.002
uF capacitor (no transformer yet). We will now use the diode as
a voltage detector. Measure the detected DC voltage with a high
impedance (10 Megohm) DVM. If the diode can be tapped down
lower on the RF tuned circuit, do so until the detected voltage
is as low as can easily be read. Trim the tuned circuit tuning
if necessary. Find the value of a 0.125 or 0.25 watt carbon or
metal film resistor which when connected across the RF tuned
circuit reduces the detected voltage to about 0.35 of its
previous value (retune as needed). Use short leads on the
resistor. The value of the resistor (lets call it Rr)
approximates the resonant resistance of the tuned circuit with
antenna connected. See Part 11 of Article #0 for more info on
resistor types.
What we have done here is to minimize loading
on the tuned circuit from the diode detector. If this diode loading
is made negligible, using a resistor of value equal to that of the
resonant resistance of the tuned circuit will reduce the RF voltage
to 0.5 of what it was before the resistor was placed. Here, the
diode has been given a high resistance DC load to further reduce its
loading effect on the tuned circuit (the 10 Meg resistor connected
in place of the headset). The detector is used as an indicator of
the RF voltage across the tank circuit. The diode will be operating
somewhere between linear and square law. That is where the 0.35
comes from (geometric mean of 0.5 and 0.25). A Better approach, if
one has a high sensitivity scope good to above 1.0 MHz, is to
disconnect the diode from the tuned circuit. Then very lightly
capacitively couple the scope to the tuned circuit and use it as a
measuring tool when placing the resistor across the tuned circuit.
Then of course, one would use the 0.5 figure for voltage reduction
since the measurement is linear. Bear with the problem of the
measured voltages jiggling up and down due to modulation. Just
estimate an average. (See Article #0 for information on diode
Saturation Current and Ideality Factor.)
#2. A good diode to
use in the crystal radio set above, for weak signal reception, is
one with an axis-crossing resistance equal to Rr. A diode that has
an axis-crossing resistance of Rr is one having a Saturation Current
of Is = (25,700,000*n)/Rr nanoAmps. The ideality factor of the
diode (n) is an important parameter in determining very weak signal
sensitivity. If all other diode parameters are kept the same, the
weak signal input and output resistances of a diode detector are
directly proportional to the value of n. Assume a diode with a
value of n equal to oldn is replaced with an identical diode, except
that it has an n of newn; and the input and output impedances are
re-matched. The result will be a detector insertion loss change of:
10*log(oldn/newn) dB. That is, a doubling of n will result in a
3 dB drop in power output, assuming the input power is kept the same
and impedances are re-matched. This illustration shows the
importance of a low value for n. Back leakage resistance should
be low and the diode series resistance (Rs) should also be fairly
low. Diode barrier capacitance should be fairly low (6 pF or less)
. Schottky barrier diodes usually have low series resistance,
barrier capacitance, Ideality Factor and very low back leakage. The
challenge is to get a diode reasonably close to the correct Is. (If
it's within 0.3 and 3 times the calculated value, you won't notice
much difference.) A simple way to check for back-leakage is to
measure the back resistance of the diode with a non-electronic VOM
such as the Triplett 630 or Weston 980. Use the 1000X resistance
switch position. If no deflection of the meter can be seen, the
diode back leakage is probably OK. Another way is to place a DC
blocking capacitor in series with the diode. If the audio becomes
very distorted, the diode leakage is low (this is the desired
result). A value of 1000 pF or so is OK for this test.
Here is an easy way to determine the
approximate Is of a diode. Forward bias the diode at
about 1.0 uA. A series combination of a 1.5 volt battery and a 1.5
Meg resistor, connected across the diode will do this. Measure the
voltage developed across the diode with a DVM having a 10 Meg input
resistance. Calculate Is=667*(Vb-Vd)/(e^(Vd/(0.0257*n))-1) nA.
e = base of the natural logarithms = approx. 2.718, ^ = "raise the
preceding number to the power of the following number", Vb =
voltage of the battery, Vd = voltage across diode and n = diode
Ideality Factor (Emission Coefficient). I suggest using an estimate
of 1.12 for n. Most good detector diodes seem to have a n between
1.05 and 1.2 A method for measuring both n and Is is shown
in Article #16. Measurements on 1N34A germanium diodes at various
currents show that the values for Is and n are not really constant,
but vary as a function of diode current. Is can increase up to five
times its value at low currents when currents as high as 400 times
Is are applied. However, germanium diodes I have tested exhibit a
fairly constant n and Is when measured at currents below about six
times their Is. A rectified current of about 6 times Is corresponds
to a fairly weak signal. The following chart shows some results
from measuring several diodes at a current of 1.0 uA. The
calculated low-signal-level value of the diode junction resistance
Rj= 0.0257*n/Is is is also given. Note the wide variation among the
various diodes sold as 1N34A. Schottky diodes, as a rule are fairly
consistent from unit-to-unit. The Agilent '2835 measured 11 nA, and
many others test close to this value. I think that many years ago
early production '2835 diodes probably matched the Spec. sheet value
of 22 nA for Is. Over the years, I would guess that the average
value was allowed to drift in order to optimize other more important
parameters (for most applications) such as reverse breakdown
voltage. BTW, Is is not a guaranteed 100% tested production spec.
Caution: If
one uses a DVM to measure the forward voltage of a diode operating
at a low current, a problem may occur. If the internal resistance
of the DC source supplying the current is too high, a version of the
sampling voltage waveform used in the DVM may appear at its
terminals and be rectified by the diode, thus causing a false
reading. One can easily check for this condition by reducing the DC
source voltage to zero, leaving only the diode in parallel with the
internal resistance of the source connected to the terminals of the
DVM. If the DVM reads more than a tenth or so of a millivolt, the
problem may be said to exist. It can usually be corrected by
bypassing the diode with a ceramic capacitor of between 1 and 5 nF.
Connect the capacitor across the diode with very short leads, or
this fix may not work.
If one wishes to screen a group of diodes to
find one having a specific Is, use the setup described
above. Substitute the desired value of Is into the following
equation: Vd=0.0282*ln(667*(Vb-Vd)/Is+1) volts. 'ln' means
natural base logarithm and Is is in nA. A diode having a Vd equal
to the calculated value will have approximately the desired Is.
Here are some tips to consider when measuring
diodes: Keep all leads short and away from 60 Hz power wires to
minimize AC and electrostatic DC pickup. Place a grounded aluminum
sheet on the workbench, and under the DVM and other components to
further reduce spurious pickup by the wiring. A piece of grounded
kitchen aluminum foil will do nicely for the aluminum sheet. You
may find that the reading of Vd slowly drifts upwards. Wait it out.
What you are observing is the temperature sensitivity of Vd to heat
picked up from handling the diode with your fingers. Let the diode
return to room temperature before taking data.
Many glass diodes exhibit a photoelectric effect
that can cause measurement error. Guard against it by checking to
see if a diode current reading changes when the light falling on the
diode is changed.
Saturation Current (Is) and the
related Junction Resistance (Axis Crossing
Resistance), Rj, of some Diodes, Measured at
1.0 uA. (*=Mfg's data)
Type of Diode
|
Is in nA |
Junction Resistance in ohms
(Axis-crossing resistance)
|
Agilent 5082-2835 |
11 |
2.5 Meg |
Agilent HBAT-5400 |
100* |
282k* |
Agilent HSMS-2870
|
140* |
191k* |
Radio Shack 1N34A (marked 12101) |
160 |
170k |
Radio Shack 1N34A (blue body marked BKC) |
180 |
150k |
Radio Shack 1N34A (brown, orange and white bands) |
200 |
130k |
Radio Shack 1N34A (labeled BKC 2000) |
400 |
65k |
Radio Shack 1N34A (clear glass) |
600 |
45k |
2N404A connected as a diode (collector and base tied
together) |
1700 |
16k |
Published SPICE Parameters for some
Agilent (formerly Hewlett-Packard) Schottky Barrier diodes:
HSMS-2800 This is a SMD (Surface Mount Diode)
|
n=1.08 |
Is=30 nA |
Rs=30 Ohms |
HSMS-2810 This is an SMD type
|
n=1.08 |
Is=4.8 |
Rs=10 |
HSMS-2820 This is an SMD type
|
n=1.08 |
Is=22 |
Rs=6 |
HSMS-2860 This is an SMD type
|
n=1.10 |
Is=38 |
Rs=5.5 |
HBAT-5400 This is an SMD type
|
n=1.0 |
Is=100 |
Rs=2.4 |
HSMS-2870 This is an SMD type
|
n=1.04 |
Is=140 |
Rs=0.65 |
5082-2835 This is a glass type, but expensive now
|
n=1.08 |
Is=22 |
Rs=5 |
Note that these values for Is and n are not cast in stone. Is
can easily vary by 2:1 or more from diode to diode of the same type.
Multiple similar diodes may be paralleled to
increase Is. Is is increased proportionally to the number of diodes
in parallel. Four identical diodes in parallel will give a
saturation current four times the Is of one alone. For purposes of
Crystal Set design, diodes should not be placed in series. SPICE
simulation shows that if two identical diodes are connected in
series, the combination will perform the same as one of the diodes
alone, but having a doubled value for n. This increased value of n
will reduce weak signal sensitivity.
In a particular crystal radio set Is can vary quite
a bit without a great effect on performance. One can be in error by
several times and still get good results. Too high an Is reduces
selectivity on weak signals. Too low a value reduces sensitivity to
weak signals and causes excessive audio distortion.
Many times the question is asked, "What is the best
diode to use?" The answer depends on the specific RF source
resistance and audio load impedance of the Crystal Set in question.
At low signal levels the RF input resistance and audio output
resistance of a detector diode are equal to 25,700,000*n/Is Ohms
(current in nA). For minimum detector power loss at very low signal
levels with a particular diode, all one has to do is impedance match
the RF source resistance to the diode and impedance match the
diodes' audio output resistance to the headphones by using an
appropriate audio transformer. The lower the Is of the diode, the
higher will be the weak signal sensitivity (volume) from the Crystal
Set, provided it is properly impedance matched to it's circuit (see
article #1). This does not affect strong signal volume. There is
one caveat to this, however. It is assumed that the RF tuned
circuits and audio transformer losses don't change. This can be
hard to accomplish. It is assumed that the Rs, diode junction
capacitance, n and reverse leakage are reasonable. If the diode you
want to use has a higher Is than the optimum value, tap it down on
the tuned circuit. If the diode you want to use has a lower Is than
the optimum value, change the tank circuit to one with a higher L
and lower C so that the antenna impedance can be transformed to a
higher value and repeat step #1.
If you don't have a diode of the proper
calculated Is, you can simulate what the result would be if you
did have one by doing the following: Put a small voltage in series
with the DC load resistor ground return (see point #4 below). If
your diode has too low an Is, biasing the diode in the forward
direction will improve sensitivity. If your diode has too high an
Is, biasing the diode in the reverse direction will improve
sensitivity. See Article #9 on the home page on how to build and
use a "Diode Detector Bias Box".
.
#3. Estimate the audio effective
impedance of magnetic phones as 6 times the DC resistance.
Alternatively, build the "Headphone Effective Impedance" measuring
device described in Article #2 and use it to determine the headphone
impedance. Call this impedance Zh.
#4. The average audio
impedance of the headphones should be transformed up to the value Rr
by an appropriate audio transformer. The step-down impedance
transformation ratio needed in the transformer is Rr/Zh. When
connecting the transformer high impedance winding to the diode, put
a parallel RC (a benny) in series with the ground connection . This
will insure that the DC load on the diode can be made the same as
the audio AC load. A good value for the R should be about equal to
Rr. It's best to use a pot so that the value can be optimized at
different signal levels. For minimum audio distortion at medium and
high signal levels, the DC load on the diode should be the same as
the AC audio load. The value of the C should be large enough to
fully bypass the R for audio. A good value is C=5/(pi*2*300*Rr).
The parallel RC will have less effect on reducing distortion or
affecting selectivity when receiving loud signals if the transformed
headphone load on the diode is lower than the diode output
resistance, than if it is higher. For info on the impedance
transformation ratios of various transformers see Article #5. The
audio transformer should have a low insertion loss. Try to obtain
one with less than 2 dB loss from 300-3300 Hz when measured at low
Crystal Set signal levels. See Article #5 for info on how to
measure transformer Insertion Loss.
#5. Connect up the
new diode and transformer and the parallel RC. Trim up the value of
the R in the parallel RC for the least audio distortion on a loud
signal. There should be an improvement in low signal volume and
high signal audio distortion as well as better selectivity. |
Impedance matching for magnetic and
piezo-electric headphones, measurements on several audio transformers,
and a transformer loss measurement method
Quick Summary:
This Article discusses the use of audio transformers with crystal radio
sets and gives the results of loss measurements on several of them. A
method for measuring insertion power loss is also described.
Many crystal radio set designs provide impedance step
down taps on the final RF tuned circuit. If the diode is connected to
one of these taps, its loading on the tuned circuit is reduced and
selectivity is improved. Too much of a step down also reduces
sensitivity. RF tuned circuit loading by the diode is affected by the
diodes' Saturation Current, the headphone effective impedance and the
signal level. One can reduce the loading effect of headphone effective
impedance and of high signal level by transforming the headphone
impedance up to a value that matches the audio output resistance of the
diode detector itself. This approach can keep the selectivity high and
also increase the sensitivity of the crystal radio set. For info on
measuring headphone effective impedance see article # 2.
It is important that the diode sees a DC load equal to
its AC audio load. This will permit connecting the diode to a higher tap
or maybe to the top of the tuned circuit. The result will be to
maintain selectivity and reduce audio distortion for medium and
especially for strong signals. Diodes of lower Saturation Current can
be tapped up higher on the tuned circuit than those of higher Saturation
Current and, all else being equal, will give higher receiver
sensitivity. See articles #0, #1, #4 and #15.
1. Setup for switchable Transformation Ratios
using the A.E.S. P-T157 or an equivalent Transformer.
The sensitivity improvement mentioned above will only be
attained if the audio transformation is performed with a low insertion
loss audio transformer. For experimental purposes one of the best
transformers I have found is the P-T157 from Antique Electronic Supply.
What immediately follows is the description of two switchable circuits
that can supply various transformation ratios for driving a 12k Ohm
load. This is the nominal AC impedance of most 2,000 DC Ohm headphones,
as well as many piezo electric ceramic earpieces. Later on, specific
non-switched configurations are shown for several different
transformers. Since this Article was written, A.E.S. has
stopped selling the P-T157. Results close to those shown below can be
obtained using the A.E.S. P-T156, Stancor A-53 or most any 3:1 turns
ratio tube-type inter-stage audio coupling transformer. A good
description of this type of transformer is: A transformer designed for
plate-to-grid inter-stage coupling, having a 3:1 turns ratio, and
specified for a 90k to 10k ohm impedance transformation. Henceforth,
in this Article, this type of transformer will be referred to as a
"3:1 AIT".
Note that the switched transformation ratios shown below
vary by a factor of about four from one to another. Note also that an
impedance mismatch of 2:1 gives an insertion loss of only 0.5 dB. This
means that all values of diode output resistance from 12k Ohms up to
750k can be utilized, with a mismatch insertion loss of no more than a
maximum value of 0.5 dB, plus the transformer loss. Measured
transformer loss is about 1.0 +/- 0.5 dB from 300- 3300 Hz at the 63
times ratio and about 0.5 +/- 0.2 dB at the 16 and 4 ratios. Note: The
transformation ratio on the H switch position is shown as 63 instead of
72 because of shunt resistive losses in the transformers. On this
switch position the diode sees the 12k headphones transformed to 750k,
not 860k. T1 and T2 are preferably Antique Electronic Supply P-T157
transformers. Alternatively, one can use most any generic "3:1 AIT".
One will get a small amount more loss with the alternatives, mainly at
300 Hz and when the signal is weak. C2 can be used to peak up response
at 300 Hz if a generic "3:1 AIT" transformer is used. C2 can be omitted
if the P-T157 transformers are used. Experiment with values around 0.02
uF. Sw1 and Sw2 are DPDT slide or toggle switches. R can be a 1 Meg
pot. It is used to set the diode DC load resistance to be equal the
transformed AC load impedance.* A log taper is preferred. Set R for
the lowest audio distortion and best selectivity on strong signals. The
diode load at DC must be the same as for AC audio signals for best
results. This setting has little effect with weak signals, however. C1
should be about 0.05 uF. See the later part of Article #1 for info on
determining transformer winding polarity and how to reduce the effect of
inter-winding capacitance.
* The first time anyone has suggested placing a parallel RC in series
with the diode to enable adjusting its DC load resistance equal its
average AC load may have been in Article #1. Some people call it a
"benny".
There is no need to transform headphone effective
impedance up to as high as 750k unless the RF tuned circuit, when loaded
with the antenna, has a resonant resistance of around 750k Ohms. It is
very difficult to attain an impedance this high. The diode also would
have to have the appropriate Saturation Current of about 38 nA. For
experimental purposes, if a transformed impedance of no higher than 380k
is desired, a one transformer circuit should be used as shown below.
This will prove more practical in real world applications. R may be a
250k or 500k Ohm pot, preferably with a log taper. The transformer
insertion loss remains below 1.0 dB from 0.3-3.3 kHz with output loads
between from 6k to 24k Ohms when using the A.E.S. P-T157. Keep in mind
that the saturation Current (Is) of the diode should be such that the
diode's (Weak signal) RF input resistance is about equal to the (Antenna
loaded) RF tuned circuit resonant resistance and also to the transformed
headphone effective impedance. This diode resistance is equal to
(0.0257*n)/Is. Is is in Amps. For more information on this, see article
#4 listed on the home page.
Fig. 2
2. Practical Fixed Transformation Ratio
Setups using the A.E.S. P-T157, PT-156, Stancor A-53
or similar
Audio inter-stage Transformer "3:1 AIT" , as well as the UTC O-15
'Ouncer' transformer.
The following schematics show various connections for
the transformers mentioned above. The connections are arranged to
provide various diode audio frequency load impedances from headphone
loads of either 12,000 or 1,200 Ohms AC impedance. The 12,000 Ohm
connection is appropriate for most magnetic headphones of 2,000 Ohms
DC resistance and many piezo earpieces. The 1,200 Ohm
connection is used when driving a series connected set of typical
sound powered elements.
As stated before, it is important that the diode have a
DC load of the same value as its average AC load. This can easily be
accomplished by placing the parallel combination of a pot with an
audio bypass capacitor in series with the lead marked 'RC'
between the points marked "x--x" (see below). The pot should
have an audio taper and be connected as a rheostat. 0.5 to 1 Meg is
usually a good value. The value of the capacitor depends upon the
impedance reflected into the transformer primary from the headphones. A
value of 0.05 uF or more is usually OK. The pot should be adjusted to
minimize distortion and improve selectivity when receiving strong
signals. Its setting has no effect when receiving weak signals.
First, some help. In schematics A-F it is important to
properly phase the windings. For best performance at the high end of
the audio band, one should minimize the effect of transformer
inter-winding capacitance. This is most important to do when using
circuits D or E, but has little effect when using circuits A, B, C,
or F. To do this, the start and finish leads of the transformer
coils must be properly connected. In the schematics shown above, the
start and finish of the transformer windings are indicated by "s" and
"f". The start of the low impedance winding of a PT-156 or P-T157
transformer is the blue lead. The finish is the red lead. The green lead
next to the red lead is the start of the center tapped high impedance
winding. The green lead next to the blue lead is the finish. If Stancor
A53-C transformers are (is) being used, the color coding is different.
The start of the low impedance winding is the red lead, the finish is
the blue lead. The green lead of the center tapped winding next to the
blue lead is the start, and the green lead next to the red lead is the
finish.
The insertion loss values shown below are were measured
using A.E.S. P-T157 transformers. Stancor A53-C or generic "3:1 AIT"
units will perform somewhat worse, as mentioned above. If you are going
to use a generic "3:1 AIT", keep in mind that all or most of the
extra insertion loss at 0.3 kHz can be eliminated by using the correct
capacitor in series between the transformer and headphones.
Table 1 - Insertion Loss for Various Impedance
Transformations when Driving Magnetic Headphones (2k ohms DC
resistance) or Piezoelectric Earpieces of about 12k Ohms AC
Impedance. For A.E.S.
P-T157 and generic "3:1 AIT" transformers . Frequency Range is
from 0.3-3.3 kHz.
SOURCE IMPEDANCE RANGE
|
LOAD IMPEDANCE
|
CIRCUIT
|
INSERTION LOSS
|
25k-70k Ohms
|
12,000 Ohms
|
A
|
0.6-1.0 dB
|
70k-150k
|
12,000
|
B
|
0.3-0.8
|
150k-250k
|
12,000
|
C
|
0.2-0.6
|
250k-500k
|
12,000
|
D
|
0.3-1.2
|
500k-700k
|
12,000
|
E
|
0.5-1.5
|
A very low loss transformer that can be used to
transform a 1 Megohm source down to closely impedance match a 12k AC ohm
load is the small UTC O-15 'Ouncer' transformer. Its insertion power
loss is less than 1 dB from 0.3-3.3 kHz.
Table 2 - Insertion Loss for Various Impedance
Transformations Driving Sound Powered Headphones of 1.2k Ohms
AC impedance. For A.E.S. P-T157 and
generic "3:1 AIT"s. Frequency Range is from 0.3-3.3 kHz.
SOURCE IMPEDANCE RANGE |
LOAD IMPEDANCE |
CIRCUIT |
INSERTION LOSS |
16k-54k Ohms |
1,200 Ohms |
C |
1.1-1.3 dB |
43k-130k |
1,200 |
F |
1.3-1.9 |
Here are general specifications for the A.E.S.
P-T157, Stancor A-53C and generic "3:1 AIT" Inter-stage transformers:
Single Plate (10,000 Ohms) to push-pull grids (90,000 Ohms). Overall
turns ratio: 1 to 3 Primary to Secondary. Max. Primary DC: 10 mA.
These transformers are still relatively cheap and usually available at
Hamfests, personal junk boxes and Used Component Vendors.
3. Transformer configurations for use mainly with
Sound Powered Headphones.
Now we will talk about some other transformer
configurations that are suited for use with Sound Powered phones: UTC
LS-10, UTC A-10, UTC A-12, Amertran 923A and UTC C-2080, as well as many
others. The UTC A-10 and A-12 have the same terminal impedance
specifications as the LS-10 and will probably perform similarly. Some
of these transformers are currently quite expensive. For some lower
cost options, see Part 5 of this article for some generic
transformer specs., or consider the last two connections shown in the
chart above. Shown below are loss measurements using a physically very
small, but very low cost transformer, the MOUSER TM-117 as well as two
excellent small low loss transformers from the CALRAD line.
At the end of this Section (#3), measurements on a
combination of two transformers are be shown that enable 900k to 1200
ohm and 470k to 1200 ohm impedance transformation.
Six measurements on the TM-117 are shown. The first
test of the transformer is with the input and output resistance values
specified by the Manufacturer, but at a low output signal level. The
second is for a TM-117 driven and loaded by resistances (24k ohms
primary and 300 ohms secondary instead of 50k ohms primary and 1k ohms
secondary). The 24k ohm level is close to that delivered by a generic
1N34A diode when detecting a weak signal. The next three measurements
are for four TM-117 transformers interconnected to give a transformation
ratio four times greater than one gets from one transformer alone. The
primaries are connected in series and the secondaries are connected in
series/parallel. The resultant primary and secondary are connected as
an autotransformer. Results are given from measurements made at three
output power levels. The last measurement is with the transformers
connected for a 1,200 Ohm output instead for a 300 Ohm output. Most
Sound Powered elements I have seen have an AC impedance of about 600
Ohms when averaged over the frequency range of 0.3-3.3 kHz. When used
as a 1,200 Ohm transformer load, the two elements should be connected in
series. When used as a 300 Ohm load, the elements should be connected in
parallel. Remember that the insertion loss near 0.3 kHz can usually be
reduced by placing a proper capacitor in series with the connection from
the transformer to the sound powered headphones.
Table 3 - Insertion Loss Values for Various
Transformers driving Sound Powered Headphones or elements of
300, 600 or 1,200 Ohms effective Impedance. Frequency Range is
from 0.3 - 3.3 kHz.
Transformer
Model #
|
Source Impedance
(Primary) in Ohms
|
Load Impedance
(Secondary) in Ohms
|
Connections
|
Insertion Loss
Range in dB
|
UTC LS-10 |
120,000 |
300 |
G |
0.4 |
UTC LS-10 |
270,000 |
300 |
H |
0.7-1.0 |
UTC LS-10 |
270,000 |
1,200 |
I |
0.7-1.0 |
UTC LS-10 |
430,000 |
1,200 |
G |
0.8-1.6 |
UTC C-2080* |
330,000 |
300 |
J |
0.8-1.2 |
UTC C-2080* |
540,000 |
600 |
J |
1.3-1.9 |
UTC C-2080* |
820,000 |
1200 |
J |
2.1-3.2 |
AMERTRAN 923A |
680,000 |
300 |
K |
1.0-1.8 |
AMERTRAN 923A |
680,000 |
1200 |
L |
1.0-1.8 |
* The UTC-2080 is rated by the manufacturer for transforming
between source/loads of 100 and 100k Ohms. A similar
transformer made by the Stanley Company (TF-1A-10-YY) is (or
was) offered by the Fair Radio Sales Co. as #T3/AM20, for about
$7.95. They are recommended as good all around choices for
driving 300 ohm sound-powered phones (SP elements in parallel)
in good quality crystal radio sets.
Table 4 - AC parameter values of the
UTC 2080 and Stanley TF-1A-10-YY
transformers, measured at the 100 ohm terminals (#1 &
2). |
Transformer name
|
Magnetizing
Inductance
|
Resistance at resonance
|
Resonant frequency
|
Distributed capacitance
|
Inter-winding capacitance
|
UTC 2080
|
395 mH
|
2.25k ohms
|
0.98 kHz
|
69.6 nF
|
39 pF
|
Stanley TF-1A-10-YY
|
595
|
3.15k
|
1.65
|
15.7
|
66
|
To obtain the approximate magnetizing inductance, resonant
resistance and distributed capacitance for the UTC and Stanley
units that appears at terminals 3 and 4 (other winding
open-circuited), multiply the values of the first two parameters
above by 1000 and divide the distributed capacitance by 1000.
This is because of the 1:1000 impedance transformation ratio.
Note: Terminals 1 and 2 are marked as the "100" ohm terminals, 3
and 4 are marked "100k". Bear in mind that the magnetizing
inductance of these transformers can vary appreciably from
sample to sample because of the low (or no) air-gap design used
in the laminations.
Table 5 - Insertion Loss of MOUSER TM-117
Transformer(s) using various
Interconnections and Load Resistances
Transformer Model # |
Source Impedance
in Ohms |
Load Impedance
in Ohms |
Connections |
Output Power
Level |
Insertion Loss in dB:
0.3*, 1.0, 3.3 kHz |
Mouser TM-117 |
50,000 |
1000 |
M |
-60 dBm |
11.1, 1.8, 5.7 |
Mouser TM-117 |
24,000 |
300 |
M |
-48 dBm |
4.9, 1.2, 2.6 |
4 Mouser TM-117 |
100,000 |
300 |
N |
-72 dBm |
5.3, 1.5, 4.6 |
4 Mouser TM-117 |
100,000 |
300 |
N |
-42 dBm |
4.9, 1.1, 4.6 |
4 Mouser TM-117 |
100,000 |
300 |
N |
-12 dBm |
1.7, 1.7, 4.6 |
4 Mouser TM-117
|
100,000
|
1,200
|
O
|
-52 dBm
|
4.7, 1.2, 4.3
|
*Some or all of t he loss at 0.3 kHz can be eliminated by
coupling the transformer to the headphone load through a series
capacitor. This makes a high pass filter with a cutoff
frequency at or somewhat below 0.3 kHz out of the components,
instead of having a just a plain old shunt parallel RL 6
dB/octave roll-off response. The components of the filter are
the shunt inductance of the transformer, the series capacitor
and the shunt inductance of the headphone impedance. A value
around 2 uF is usually good if the headphone effective impedance
is 300 Ohms (elements connected in parallel). A value around
0.5 uF is good if the headphone effective impedance is 1,200
Ohms. (Elements connected in series) One must experiment with
different values because the inductance and effective impedance
of different elements varies from Mfg. to Mfg. Of course, this
principle may be employed at other impedance levels such as the
12k ohms in a Brandes Superior headset, when used with an
appropriate transformer (see the paragraph above Fig. 1).
Table 6 - Terminal Connections for UTC, AMERTRAN
and MOUSER TM-117 Transformers
G. Join 1 & 3, 4 & 6, 8 & 9. Input is 7. Output is 1.
Ground is 4 and 10.
H. Join 2 & 3, 4 & 5. 8 & 9. Input is 7. Output is 2.
Ground is 4 and 10.
I. Join 3 & 4. 8 & 9. Input is 7. Output is 2. Ground
is 5 and 10.
J. Input is 3. Output is 2. Ground is 1 and 4.
K. Join 1 & 3, 2 & 4, 6 & 7. Input is 8. Output is 1.
Ground is 4 and 5.
L. Join 2 & 3, 6 & 7. Input is 8. Output is 1.
Ground is 4 and 5.
M. Input is 4. Output is 1. Ground is 3 and 6
N. Take four TM-117s and label them W, X, Y and Z. They
will be connected in an
autotransformer configuration. Join W6 to X4, X6
to Y4, Y6 to Z4. Join W1 to
Y1. Join X3 to Z3, Join W3 to X1. Join Y3 to Z1.
Connect a parallel RC from
Z6 to W1. Input is W4. Output is Y1. Ground for
input and output is Z3. For an
explanation of why to use the RC, see the
second paragraph after the first graph in
article #1.
O. Take four TM-117s and label them W, X, Y and Z. They
will be connected in an
autotransformer configuration. Join W6 to X4, X6
to Y4, Y6 to Z4. Join W3 to
X1, X3 to Y1, Y3 to Z1, Connect a parallel RC
from Z6 to W1. Input is W4.
Output is W1. Ground for input and output is Z3.
For an explanation of why to
use the RC, see the second paragraph after
the first graph in article #1. Desirable
but optional: Connect X1 to the center of the
1,200 Ohm load (junction of two
600 Ohm sound-powered elements connected in
series). This eliminates a narrow
spurious 1 dB dip in the frequency response at
about 1.2 kHz.
|
|
The transformer loss figures for the UTC and AMERTRAN
transformers were measured at an output power of about -60 dBm.
Performance is retained at output power levels much less than -60 dBm.
A voice signal at this power level will be quite soft, but
understandable through most sound powered headphones.
The MOUSER transformer deserves special
discussion since it is so low in cost. Frequency response and
distortion: The loss figures at two different power levels for a TM117
purchased in March of '00 are as follows: Output power level of +15
dBm: 2.8 dB @ 0.3 kHz, 1.9 dB @ 1.0 kHz and 6.4 dB @ 3.3 kHz.
Output power level of -60 dBm: 11.1 dB @ 0.3 kHz, 1.8 dB @ 1.0
kHz, 5.7 dB @ 3.3 kHz and 5.4 dB @ 0.6 kHz. The 0.3 kHz loss is
greater at a power level of -60 dBm than at +15 dBm. Why? The core
laminations of the TM-117 (and many other very small transformers) have
low permeability at the low magnetic flux levels generated by the -60
dBm signal. This low permeability is called initial permeability. The
initial permeability, in combination with other factors, results in the
transformer having a specific shunt inductance (at low signal levels).
This shunt inductance controls the low frequency roll-off of the
transformer. At higher flux levels (signal levels), but before
saturation occurs, the permeability increases to an "effective
permeability" value which can be several times greater than the initial
permeability. This means that the transformer shunt inductance is
higher at the higher signal level and the low frequency roll-off is much
reduced. There may be some production unit-to-unit variation in the low
frequency response of the TM117. One that I bought about a year ago
showed 2.5 dB less loss at 0.3 kHz than the one tested above. Some low
frequency harmonic distortion is generated in the changeover region from
initial to effective permeability. This can easily be seen on a 'scope,
especially at 300 Hz sine wave. I doubt that it would be very
noticeable in actual crystal radio set use.
One can see from lines three, four and five of data in
the TM-117 Insertion Loss Chart above, that the loss at 0.3 kHz,
relative to that at 1.0 kHz, gets less as the output power level is
increased. The loss at 1.0 kHz is minimum at the -42 dBm output power
level. The greater 1.0 kHz loss at the -72 dBm power level is caused by
the reduced shunt inductance as explained above. The increase in 1.0
kHz loss at -42 dBm occurs because the core is getting closer to
saturation. The loss at 3.3 kHz in the four-transformer configuration
is greater than that for one transformer shown on line 2 because the
primary-to-secondary capacitance of transformers A and B is effectively
connected from high impedance points and ground, thus rolling off the
high end response. The single transformer in line 2 is wired so that
the primary-to-secondary capacitance is not in shunt across the primary
to ground.
The CALRAD line of small transformers offers two
types that are suitable for use in transforming a high diode detector
output resistance down to 300 or 1200 Ohms to drive SP phones. Their
insertion loss is quite low and within a fraction of a dB of that of
the UTC LS-10. One distributor of CALRAD transformers is Ocean State
Electronics, 6 Industrial Drive, P.O. Box 1458, Westerly, RI. The two
transformers are #45-700, spec'd to transform 100k to 1000 Ohms and
#45-703, spec'd to transform 200k to 1000 Ohms. They sell for $5.95
ea. The following chart shows the measured performance of a single
transformer and of combinations of two. Lines #1 and 2: Primaries are
in series, secondaries in parallel. Line #3: Primaries are in
parallel, secondaries in series. Performance is very good, especially
so, considering the price.
Table 7 - Insertion Loss of certain
CALRAD transformer(s) as single
units, and with two connected
together.
Line #
|
Transformer
Model # (s)
|
Source Impedance in Ohms
|
Load Impedance in Ohms
|
Output Power
Level in dBW
|
Insertion Loss in dB: 0.3*, 1.0, 3.3 kHz
|
1
|
Two 45-700
|
110k
|
300
|
-54
|
1.2, 0.9, 0.9
|
2
|
Two 45-703
|
270k
|
300
|
-54
|
1.9, 0.9, 1.3
|
3
|
Two 45-703
|
51k
|
1200
|
-54
|
1.6, 1.0, 1.0
|
4
|
One 45-700
|
91k
|
1200
|
-54
|
1.8, 1.0, 0.9
|
5
|
One 45-703
|
220k
|
1200
|
-54
|
3.7, 1.4, 1.3
|
6
|
Two 45-700
|
350k
|
1200
|
-54
|
3.0, 1.1, 1.8
|
7
|
One 45-703+
one 45-700
|
510k
|
1200
|
-54
|
4.8, 1.5, 2.5
|
* See asterisk just below the preceding Mouser
transformer table.
Note: The hot lead of the high impedance winding should
always be the red lead. The hot lead of the low impedance winding
should be the white lead. The high impedance windings are connected in
series in lines 1, 2, 6 and 7. They are in parallel in line 3.
The low impedance windings are connected in parallel in
lines 1, 2, 6 and 7 with leads of like color connected together. The
hot low impedance output connection is to the white leads. The other
two joined leads go to ground. The low impedance windings are connected
in series in line 3.
One must properly phase the windings when two
transformers are used. The lead from the hot end of the high impedance
winding of transformer #1 should be connected to the diode. Its cold
lead should go to the hot lead on transformer #2. The cold lead of
transformer #2 should go to a parallel RC, the other end of which should
either go to ground in lines 1, 2, 3, and 7 or to the hot low impedance
output in line 6 (autotransformer connection). In line 7, transformer
#1 should be the 45-703.
A UTC O-15 'Ouncer' transformer can be combined with a
Bogen T-725 to make an excellent low loss transformer
assembly for matching a wide range of headphone impedances, as well as
an 8 ohm speaker, to a 1.35 Meg source resistance. See Fig. 4a.
Insertion Power Loss is 2.6 dB @ 0.3 kHz*, 1.2 dB at 1 kHz and 1.7 dB @
3.3 kHz. Note, that for these measurements, the housing of the O-15 was
left ungrounded to eliminate the approximately 20 pF stray capacity from
terminal #4 to the case. This reduces loss at 3.3 kHz, but might
introduce hum in some applications. An alternative connection that
matches to a 1 Meg source is shown in Fig.4b. This lowers the
transformation ratio to reduce the effect of external stray
capacitance-to-ground from crystal set components connected to the high
impedance point. It also reduces sensitivity to hum pickup if the case
of the O-15 is left ungrounded. The result is a small 0.5 dB loss
reduction loss at 3.3 kHz when that stray capacitance is 16 pF. The Bogen
T-725 transformer is available from Lashen Electronics (http://www.lashen.com/vendors/bogen/Speaker_Transformers.asp),
Grainger or other sources. The UTC Ouncer O-15 transformer is hard to
find, but sometimes shows up on e-Bay.
*See the asterisk at the end of the Mouser insertion loss table
above.
The R1 C1 combination is sometimes called a "benny". It
is used to reduce audio distortion sometimes encountered on strong
stations. A good value for the pot, R1, is 1-3 Megs, preferable with an
audio taper. C1 is not critical. A value of 0.1 uF is suggested.
A typical diode for use with this transformer assembly
is a one having a saturation current of about 22 nA, such as the Agilent
5082-2835 or HSMS-2820. The weak signal audio output resistance of such
a diode, as well as the input audio resistance of this transformer
assembly shown in Fig. 4a are each about 1.35 Megs, making their
parallel combination about 675k ohms. If the total shunt capacitance at
this point is about 70 pF, audio frequencies above 3.3kHz will be
attenuated by more than 3 dB. This capacitance consists of the sum of
the windings capacitance of the transformer assembly referred to its
input, wiring capacity to the diode and the junction capacity of the
diode, etc, all in parallel with the RF bypass capacitor of the detector
(C9 in Fig. 5 in Article #26). When using this transformer assembly, if
the audio high frequencies seem deficient, try reducing that capacitor
(C9), or maybe eliminating it and depending upon the other capacitive
elements for RF bypassing. If one possesses good high frequency
hearing, a higher impedance tap than normal may strengthen the highs.
This is because the impedance of magnetic headphones is not constant.
It rises as frequency increases, therefore, a better impedance match
will exist for high frequencies when a higher impedance tap than normal
is used. See "The effect of source impedance on tone quality" in
Article #2.
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4. How to Measure the approximate Insertion Power Loss of
any Audio Transformer,
or Compare its Performance to that of an Ideal no-loss Transformer
The equipment needed are an audio sine wave generator,
an assortment of resistors (preferably not a resistance box), and a high
sensitivity scope or DVM. The use of a vertically calibrated scope is
preferable to a DVM, as one can see that the waveform is clean and
without appreciable hum or noise. A difficulty with this approach is
that one must make sure that the scope decade attenuator as well as the
10X switch on the probe are accurate. I use the scope probe switched to
1X when reading the low voltage secondary voltage and to 10X setting
when measuring at the higher voltage primary. The high input impedance
of the probe prevents excessive loading of the high impedance primary,
thus reducing the voltage there and causing an incorrect reading.
Connect the hot lead of the generator to the high
impedance primary of the transformer through a resistor of value equal
to Rs. Rs should be equal to the expected output resistance of the
diode detector. Connect a load resistor Rl of value Zh (expected
effective impedance of the headphones) to the secondary. Connect all
grounds to a common point.
Tune the generator to the first frequency of
measurement, say 1000 Hz. Connect the scope or DVM to the low impedance
secondary. Adjust the audio generator to as low a level as possible
while still being able to get an accurate reading of the voltage without
error from hum and noise. Read this voltage and call it E3. Now connect
the scope probe to the hot end of the primary. Read that voltage and
call it E2. Connect the scope probe or meter to the actual generator
output (not the transformer hot lead). Read this voltage and call it
E1. Calculate insertion loss: Loss=10*log{4*RS*[(E3/E1)^2]/Rl} dB.
Also take measurements at 300 and 3300 Hz. If the 300 Hz loss is much
greater than the 1000 Hz loss, a transformer with a higher primary
inductance is needed. If the 3300 Hz loss is much higher than the 1000
Hz loss, the transformer has too high a winding capacitance for the
primary source resistance (RS) selected. If the loss at 1000 Hz is
above about 2 dB, a better transformer probably exists. Hopefully all
readings will be better than -2 dB.
If the transformer is doing a good job of impedance
matching RS to Rl, E2 will be about 1/2 the value of E1 and the
transformer insertion loss will be at about its minimum. If E2 is much
lower than 1/2 of E1, a greater impedance transformation (turns ratio
squared) is needed. If the transformer has taps on the secondary, using
a lower impedance tap might improve results. If E2 is higher than 1/2
of E1, the impedance transformation ratio is too large and a higher
impedance secondary tap should be tried (if available). It is assumed
here that reactive mismatch from transformer shunt inductance and
distributed capacitance is negligible. It's usually best to make the
1/2 voltage measurement at the frequency of minimum loss (usually about
1 kHz for audio transformers.
In this series of Articles the statement is often made
or implied that power loss in an audio transformer is at a minimum when
the input is impedance matched. This is not strictly true. If a
transformer has internal resistive power loss and is matched at its
input, the output will, in general, be mismatched. A simultaneous
matched condition at both input and output is usually impossible unless
the transformer has no internal losses, or its series and shunt losses
are in the correct proportion. A real world transformer delivers its
minimum loss when the input and output mismatches (S parameter return
losses) are equal. Verification of this condition is both difficult and
unnecessary because the two loss values (matched input vs equal mismatch
at input and output) normally differ very little. This being the case,
one can say, for practical purposes, that the minimum insertion power
loss occurs when the input is impedance matched.
An easy way to compare the performance (loss) of a
particular transformer with that of an ideal no-loss transformer of just
the right transformation ratio is to build and use the 'Unilateral Ideal
Transformer Simulator' described in Article #14.
Tip: If hum and noise are a problem, place the scope
(or DVM), signal generator transformer and all leads on a metal ground
plane connected to the scope ground. Ordinary kitchen aluminum foil is
suitable for the ground plane.
Note: If one has some sort of audio impedance measuring
device and desires to measure the shunt inductance of an audio
transformer, make sure the measurement frequency is low enough so that
the transformer winding capacitance does not interfere with accuracy. A
transformer, tested above, that is very good for many crystal radio sets
when driving 300 ohm headphones is sold by Fair Radio Sales Co. as
#T3/AM20 (similar to UTC #2080). Its winding capacitance is at
approximate resonance with its shunt inductance at 1 kHz. This is good
design practice since it minimizes insertion power loss at the
(approximate) geometric center of the audio band. A measurement of its
unloaded (high impedance winding) Z at 1 kHz yields a result of
"infinite" shunt inductance in parallel with a resistance of more than a
Megohm. A measurement at 300 Hz gives a result of several hundred
Henrys. A measurement at 3300 Hz would show a capacitive, not inductive
impedance.
5. Some practical suggestions on where to get and
how to identify transformers
that may perform well with sound powered headphones.
Here are some generic transformer specifications, which
when met, probably indicate that the transformer will exhibit low
insertion loss when used to drive sound powered phones in a crystal
radio set. A transformer obtained at a Hamfest, junk box or Surplus
Dealer that meets these specs. will probably cost substantially less
that the UTC and Amertran transformers. Fair Radio Sales Co. at
http://www.fairradio.com/ often has suitable transformers available at
reasonable prices.
- Wide frequency response specification such as +/- 1 dB,
20-20,000 Hz: A transformer having a Manufacturer's
specified operating frequency range from, say, 200-5,000 Hz will
probably have several dB more loss than a wide band unit when
both are sourced and loaded with resistances that reduce their
bandwidth to covering only the 0.3-3.3 kHz range. The reason
for this is that we usually want to operate the transformer with
primary source and secondary load resistances several times
higher than that which the manufacturer specifies. This
always narrows the transformer pass-band. We should shoot for a
final pass-band of 0.3 - 3.3 kHz, or so.
- High impedance winding specification: Single grid,
preferably push pull grids, single plate or preferably push pull
plates. The impedance level, if specified, will usually be
between 20,000 and 80,000 Ohms. The high impedance winding is
the one to connect to the diode detector output.
- Low impedance winding specification: Low impedance
mike, pickup, multiple-line or simply a number between 100 and
1000 (Ohms). Several taps may be supplied to enable various
impedance levels. The specification might be: 50, 125/150,
200/250, and 333, 500/600 Ohms. This winding is the one to
which the sound powered phones are to be connected.
- The correct low impedance tap to use for connecting
the sound powered phones may be calculated as follows:
Decide the audio load resistance to be presented to the
detector. Let's select 200,000 Ohms. (See Articles #1 and
#4 for info on how to determine this value). Assume that
the sound powered elements are connected in series. This
will typically result a headphone average impedance of 1,200
Ohms. Calculate the needed impedance transformation ratio
as: 200,000/1,200 = 167. Note the Manufacturer's
specification for the high impedance winding of the
transformer. (If you don't know what it is, estimate 80,000
Ohms.), and divide it by 167. Select the Manufacturer's low
impedance winding tap specification (if you have that info)
that most closely equals the value calculated above. If you
are using the 80,000 Ohm estimate, the desired tap impedance
would be 80,000/167 = 479 Ohms. Call this number A. Now
check what the result would be if the sound powered elements
were connected in parallel. They will now present an
effective impedance of 300 Ohms and require an impedance
transformation ratio of 200,000/300=667. The desired
Manufacturer's tap marking will now be 80,000/667 = 120
Ohms. Call this number B. Pick the number A or B,
whichever is closest to an available transformer tap
marking. Connect the phone elements appropriately. Note
that we are using the transformer at a higher impedance
level than that for which it was designed. What we lose is
by doing this is audio bandwidth and a small increase of
insertion loss. We don't need the 20-20,000 Hz range
anyway, do we? What we gain is an ability to transform
headphone impedance to a higher value than if we used the
manufacturer's ratings.
If you have a transformer on which you have no specs.
except that it is designed to couple from a low impedance to
push-pull grids, a grid, push-pull plates of a plate or just
"high impedance", connect that winding to the crystal diode
and experiment with connecting the headphones to the various
taps provided on the low impedance winding. Do this
experimentation using a weak signal and pick the connection
that gives the greatest volume.
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A Crystal Radio Set Diode Detector
Simulation using the SPICE Computer Program
A crystal radio set detector may be simulated in Spice
by using a voltage source V1 feeding a parallel tuned circuit L1|C1
through a source resistance R1. The parallel tuned circuit may be made
to have any Q by placing a parallel resistor across the tuned circuit.
In the simulation circuit files enclosed, an infinite Q is assumed (no
RF tuned circuit losses). The actual source loaded Q of the tuned
circuit is R1/(Reactance of C1 at resonance). The voltage at the hot
end of the tuned circuit is connected through a diode D1 to a parallel
RC load R2|C2. The detected output voltage is developed across this
load. The purpose of doing this is to enable experimentation to
determine how the detection sensitivity changes if the diode type, diode
source resistance, and/or load resistance are changed. This program
enabled me to develop the graphs shown in Article #1 on my home page
that show how detector power loss varies as a function of rectified
diode current for a HP 5082-2835 diode and also, more importantly, as a
function of diode saturation current Is. The input voltage is modeled
as an un-modulated 1.0 MHz sine wave consisting of 4002 individual
cycles, sampled at eight points per cycle. If one wants to evaluate the
result of using an AM modulated wave, three simulations can be made
using min., carrier, and max. Voltage levels of the desired modulated
wave. Note: Graphs of diode current and voltage waveshapes, as a
function of signal power, may be viewed in Article #8.
One of the simulations in the enclosed Zip archive
'Crystal Set SPICE Simulations' (click
here) uses a Spice model of a Schottky diode similar to the HP
5082-2835. This is called simulation XtlSetSim1 and its files are
contained in the directory XtlSetSim1. The other simulation uses a
Spice model of the 1N34A. This is called simulation XtlSetSim2 and its
files are in the directory called XtlSetSim2. Each of these directories
contains all the files that were generated by my SPICE simulator when I
ran each simulation. The diodes used in each of these models have the
value of CJO set to 0.0 pF. This does not effect the simulation and
makes it easier to experiment with various values of C2 without the
detuning effect of CJO. The input source and output load resistance
values are equal and match the diode RF input impedance and audio output
impedance values. One would expect this condition to give the lowest
loss (highest Xtal Set sensitivity) at very low signal power levels.
This is not so because at very low input power levels, the diode
detector exhibits a square law relation, not linear relation between
output and input power. See Article #15 for an explanation of how a
theoretical 2 dB increase in detector output can be obtained by a
deliberate RF mismatch.
In XtlSetSim1 the input sine wave voltage is set to a
peak value of 0.1 volts. Since the source resistance is set to 700,000
ohms, the power incident on the detector is -57dBm. The output power
delivered to R2 is -68dBm at 10.5 mV. The scale is not shown for the
green output curves in the graphs below. That scale is 0.002 mV per
division with the zero depressed two divisions below the zero centerline
used by the other graphs. A broadcast AM voice signal, if it developed
a peak instantaneous power in the detector load of -68dBm, would be just
sufficient to enable me to understand about one half the words. This
assumes that I am using headphones of an equivalent 700,000 Ohms AC
impedance having the power sensitivity of a good real world
Sound-Powered Headset. (The 700,000 Ohm impedance, of course would be
obtained with the aid of an audio transformer.) The RMS audio power
would be about 18dB less or -86dBm. Of course, the impedance values
used here are quite high, but they are the values I achieve in my loop
crystal radio set. To find out where the -18 dB came from, see Article
#1, end of part 1, from the home page.
In XtlSetSim2 the input sine wave is set to a peak value
of 0.045 volts. Since the source resistance is set to 16,000 ohms, the
power incident on the detector is -47dBm. The output power delivered to
R2 is -68dBm, the same as in the XtlSetSim1 example. The audio load
used is 16k ohms. Note that the insertion loss in XtlSetSim1 is 68-57=11
dB. The loss in XtlSetSim2 is 68-47=21 dB. XtlSetSim1 requires 10
dB less input than XtlSetSim2 for the same output! XtlSetSim1 uses
a diode with a saturation current Is=40 nA and n=1.08. XtlSetSim2 uses a
diode of Is=2600 and n=1.6. The second graph in article #1 on this site
predicts that the loss difference would be 8dB. This experiment
illustrates that a detector using a of a lower Is, if it is matched at
the input and output, will have a lower loss than one using a diode of a
higher Is. I have found, since this article was written,
that in a 1N34A germanium diode, the values of Is and n change at low
currents. Is may go down as much as 5 times and n may drop 25% from the
values used in simulation XtlSetSim2. (Those values were obtained at an
unrealistically high diode current of about 320 uA.) This was not
expected. The result is that the germanium diode is unfortunately
shown incorrectly and in a very unfavorable light (for crystal radio set
use). The simulation in XtlSetSim2 probably should have used an
Is of about 700 nA and n should have been about 1.15.
I used the SPICE program from Intusoft called
ICAP4WINDOWS demo version. It can be downloaded for free from their
Website at http://www.intusoft.com. The netlists: XtlSetSim1.cir and
XtlSetSim2.cir can be edited and used in any other SPICE simulator.
Keep the following things in mind:
1. Simulations are only as good as the SPICE simulator, its device
models and the circuit topology used. The Shockley diode equation
agrees well with the results from the Schottky diodes I have checked,
even at low currents. With the one germanium 1N34A I have checked, the
Shockley diode equation equation works well above about 40 micro-amps
but not very well below that. (for a specific voltage, the equation
specifies a higher current than the diode delivers.)
2. The tuned circuit L1|C1 must be tuned to resonance. When this is the
case, the voltage across the tuned circuit will be in phase with the
source voltage V1. If the Intusoft simulator is used, the probe point
for V1 is Y1 and the probe point for the tuned circuit voltage is Y2.
If one views Y1 and Y2 on the same graph one can check the relative
phases of the two voltages. Y3 gives the output voltage.
3. The carrier ripple shown at the output has negligible effect on the
average output. A larger value for the filter bypass C2 can reduce the
ripple, but at the expense of rise time of the output voltage.
4. When considering the practical application of simulation ideas, keep
in mind the advice in articles # 1, 4 & 5 on this Website, especially as
regards audio impedance matching.
5. Shown below are the schematic diagram from the schematic editor
Spicenet, the simulation of all 4002 cycles of the 1.0 MHz signal at Y1,
Y2 and Y3, and the last four cycles of the 1.0 MHz signal. Note that
this simulation uses a Schottky diode, not a 1N34A diode.
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Diode Voltage/Current Curves: Does a Specific
"Knee" Voltage really Exist?
I think that there is validity to the notion of the
existence of a diode "knee" when clamping circuits are considered, and
maybe with other circuits. I do not think that there is any validity to
the notion of a "knee Voltage" in the forward conduction portion of a
diode curve when low signal level detection is considered. The reason
is that the apparent Voltage of the knee is an artifact of the Current
Scale used in plotting the diode V/I curve. In fact, the shapes of the
forward conduction curves of all normal diodes are quite similar, and
with no "knee", if the Current scale is logarithmic, not linear. To
illustrate this, take a look at the charts below. The first four use a
linear scale for the Current axis. The full-scale Current values are:
4000 uA, 600uA, 4uA and 1.25uA. The 1N34A diode is one purchased at
Radio Shack with measured Is =2.57uA, n=1.6, and Rs=6.55 ohms. The
values of Is and n were calculated from measurements made at an
effective diode current of 320 uA. The fifth chart shows the 1N34A and
a 1N914 using a linear current scale. The sixth chart shows the two
diodes using a log Current scale. The 1N914 has n1.85, Is=2.3nA and Rs=6.0
Ohms.
Graph #1 seems to show a knee at about 0.2+ Volts. A
knee at about 0.2 Volts seems a little ambiguous in graph #2. In graph
#3 the knee has vanished. Graph #4 seems to show a knee on the current
scale in the reverse bias region! The fifth and sixth graphs show a
comparison of the 1N34A and 1N914 in the forward conduction region with
a linear and then a log Current scale. Note the apparent knees on the
linear plot and the total absence of any knee on the logarithmic plot.
For RF diode detectors to work, one needs a device that
has a non-linear V/I curve. In other words, the slope of the V/I curve
must change as a function of applied Voltage. The slope must be steeper
(or shallower) at higher voltages and shallower (or steeper) at lower
voltages than at the quiescent operating point. To clarify this, look
at curve #3. As a low-level signal detector, this diode will rectify if
biased at -0.025, 0.0 or +0.025 volts. The difference is that the diode
resistance at the -0.025 Volt operating point is higher than that at 0.0
Volts. It is lower at +0.025 than at 0.0 Volts. If one places a
straightedge on the screen of one's PC monitor, tangent to the curve at
-0.025, 0, and then +0.025 Volts, one can measure a slope of about 80k
Ohms at -0.25 Volts, 40k Ohms at 0.0 Volts, and 20k ohms at +0.25
Volts. The rate-of-change of slope as a function of voltage (second
derivative) is less at -0.025 Volts than at +0.025 Volts. This means
that the detection sensitivity when biased at -0.025 Volts will be less
that when biased at +0.025 Volts, even it the input and output are
properly impedance matched.
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Crystal radio set diode detector power loss,
with current and voltage waveforms as determined from a SPICE
Simulation
Quick summary: This Article shows
diode detector voltage and current waveforms and how they change as a
function of signal strength.
In this article I am going to show an analysis of the
operation of a crystal radio set detector using a SPICE simulator. The
detector voltage and current waveforms will be shown for three different
input "available power" sources. These sources will supply either
-85.54, -65.54 or -45.54 dBW (number of dB's below one Watt) power to a
matched load. Each power source is made up of a pure voltage source
combined with a resistance. (The combo could also be referred to as a
"voltage source with an internal resistance"). In each case the
available input power, the output power and detector insertion loss will
be shown. Conformance to or deviation from the usually assumed
peak-detector model will be investigated. The change in input
resistance with change in input power will also be examined.
Here is a derivation one needs to know in order to
understand the rest of this article. The concept of "available power":
If one has a voltage source V with an internal resistance R, then the
load resistance to which the maximum amount of power (Pa) can be
delivered is itself equal to R. Pa will be called the "maximum
available power". Any load resistance other than one equal to the
source resistance R will absorb less power from the source. This
applies whether the voltage is DC or AC (RMS). An equation for power
absorbed in a resistance is voltage squared divided by resistance. In
the impedance matched condition, because of the 2 to 1 voltage division
from the source resistance and load resistance, one-half of the internal
voltage V will appear across the load resistance. The actual power
absorbed by the load will be, as indicated in the preceding relation: P
= ((V/2)^2)/R = (V^2)/(4R). Half of the power delivered to the series
combination of the source resistance and the load resistance will be
delivered to the load. The other half is dissipated and lost in the
source resistance. In the crystal radio set case the input voltage is
AC RF voltage. If the input voltage is referred to by its peak value (Vp)
as it is in SPICE, instead of by its RMS value, the equation changes.
The RMS voltage of a sine wave is equal to the peak value of that wave
divided by the square root of 2. Since the power equation squares the
voltage, the equation for the "available input power" changes to P = (Vp^2)/(8R).
This is the equation that will be used to calculate available input
power to the detector, from the source.
Here are some definitions, assumptions and explanations:
- The internal resistance of the antenna is transformed up to
the equivalent parallel resistance R that is used in the
simulation. The tuned circuitry used to do this is not shown.
- The single tuned circuit used is assumed to have an infinite
Q. A finite Q will cause an increase in insertion loss.
- "Diode Detector Power Loss" is defined as the ratio of DC
output power dissipated in the output load resistance to the RF
input "available power". (Expressed in dB)
- The L/C ratio of the tuned circuit L1, C1 is sufficiently
low so that no appreciable harmonic voltages will be developed
across it by the detection action of the diode.
- The RF bypass capacitor C2 is sufficiently large so that the
RF ripple voltage across it is small compared to the voltage
across the tank circuit. (Appreciably all to the tank circuit
voltage, therefore, appears across the diode).
- The output load resistance may seem to be a high value for
headphones. It is assumed that in practice, the headphone
impedance will be transformed up to that value by a low loss
audio transformer. It is also assumed that the transformer
primary has an appropriate capacitor bypassed resistor in series
with it. The purpose of this is to insure that the audio load
on the diode has the same DC as AC value.
- The RF and AF load resistances used in the simulation will
seem quite high. This is because the average unloaded shunt
resistance of the loop in my single tuned loop receiver is 700k
Ohms, and I am using it in the simulation that follows.
- The diode junction capacitance is set to zero in the
netlist. This has no effect on the operation of the detector if
C1 is retuned to take account of this fact. Experimentation is
now more convenient since a change of C2 will have no effect on
tuning.
- The diode parameters are specified so as to produce an RF
input resistance of 700k Ohms when operated in a detector
circuit and driven by a low available power source of, say, -85
dBW.
A basic crystal radio set diode detector schematic is shown below. An
Intusoft SPICE simulator will be used in three separate simulations to
measure circuit currents and voltages. The calculations from the
simulations will show that the detector insertion loss approaches zero
at high input power levels and that it goes up sharply as the input
power goes down below a certain point. This loss will be minimized if
the input and output resistances of the detector are impedance matched.
The following discussion assumes that the RF source and both the DC and
Audio AC load are matched to the diode at a low signal input power
level. Two modes of operation for a detector have been defined: Linear
and square law. Linear operation is said to occur when a change of
input power (in dB) causes an equal change in output power. Square law
operation is said to occur when a given small change in input power (in
dB) causes double that change in output power. Where is the breakpoint
between linear and square law operation? SPICE simulation gives the
answer, to the extent that SPICE and the diode models are accurate (See
Note 1. after SPICE netlist). An input power sufficient to cause the
rectified DC current to equal to the saturation current (Is) of the
diode is an indication of operation half way between linear and square
law. The detector power loss at this level is 7.1 dB.
The Intusoft ISpice netlist shown below is automatically
generated by the SpiceNet program after the schematic and parts values
are entered into the program.
C:\spice8d\Circuits\XSchottky.cir Setup1
*#save V(1) V(2) @R1[i] @R1[p] @C1[i] @L1[i] V(3) @D1[id]
*#save @D1[p] @C2[i] @R2[i] @R2[p]
*#viewtran iy3
*#alias iy3 @d1[id]
*#alias y1v(1)
*#viewtran y1
*#alias y2v(2)
*#viewtran y2
*#alias y3xv(3)
*#viewtran y3x
.TRAN 31.25n 502u
*#save all
.OPTIONS reltol=0.00001
.OPTIONS vscale=0.25
.PRINTTRAN IY3
.PRINTTRAN Y1
.PRINTTRAN Y2
.PRINTTRAN Y3x
V1 1 0 SIN 0 0.125 1meg 0 0 0
R1 1 2 700k
C1 2 0 50.52p
L1 2 0 500u
D1 2 3 _HP2835
.MODEL _HP2835 D BV=15 CJO=0 EG=0.69 IBV=2.5e-5 IS=38nA
+ N=1.03 RS=6.4 VJ=0.56
C2 3 0 100p
R2 3 0 700k
END
Note 1: In regard to the accuracy of the SPICE
diode model, some diodes, notably the 1N34A are unusual. The values of
Is and n are not constant and do vary with diode current. Measurements
made on one 1N34A shows Is and n values of 2.7E-6 and 1.64 at 320 uA
which drop to 1.21E-6 and 1.34 at 32 uA, then down to 6.6E-7 and 1.05 at
1.8 uA. Schottky diodes seem to have constant values for n and Is.
The SPICE netlist above shows, as the input, a 1.0 MHz
sine wave of peak amplitude 0.125 volts for V1. (This Input signal level
is 2.74 dB less one that would operate the detector half way between the
linear and square law modes. At this lower input signal power level the
insertion power loss of the detector is 7.12 dB). The first of the
three simulations will be done with an input sine wave of 0.125 volts
peak for V1 as shown in the netlist. The second simulation will use a
1.25-volt peak sine wave. The third will use a 12.5-volt peak sine
wave. The respective available input powers are: -85.54 dBW, -65.54 dBW
and -45.54 dBW (dB below one Watt).
The black curve shows the diode current. The other
three curves all use the same scale on the vertical axis. The blue
curve shows the voltage at the test point Y2. This is the voltage
across the tuned circuit. It has a peak value of 61.9 millivolts, about
1/2 that at test point V1. This shows that the detector has an input
resistance of about 700k Ohms. There is a good input impedance match
here. The red curve shows the voltage across the diode. Note that
where it is positive, a forward diode current flows for about 42% of the
time for one cycle of the 1.0 MHz wave. Note that where it is negative,
a reverse diode current flows. This reverse current flattens out and if
a higher input signal was used, it would flatten out at about 38
nanoAmps, the saturation current of the diode. Finally, note that there
is no peak detection going on. The diode output voltage, measured at
test point Y3x is only 15.7 millivolts even though the peak forward
voltage applied to the detector is 61.9 millivolts. Input power as
stated above is -85.54 dBW. The output power is ((0.0157)^2)/700k =
-94.53 dBW. Insertion loss = 94.53 - 85.54 = 8.99 dB.
Here, the input voltage at test point Y1 is 1.25 volts,
but the voltage across the LC tank circuit, as measured at test point Y2
is only 494 millivolts, not 625 which would be the case if we had a
perfect impedance match. This shows that the detector input resistance
is now lower than 700k Ohms. Diode operation is getting closer to peak
detection. The green output voltage at test point Y3x is 361 millivolts.
Forward current is now drawn over about 24% of one cycle time. The
input available power, as stated
Before, is -65.54 dBW. The output power is ((0.361)^2)/700k = -67.30
dBW. Detector power loss is: 67.30 - 65.54 = 1.76 dB.
Now it looks as if we are getting much closer to peak
detection. The peak positive voltage applied to the diode at test point
Y2 is 4.30 volts. The detected DC voltage at test point Y3x is 4.08
volts (only about 5% less than the 4.30 volt peak). The diode forward
conducts only during about 12% of the cycle time of the 1.0 MHz wave.
As stated before, the input available power is -45.54 dBW. The output
power calculates as: ((4.08)^2)/700k = -46.23 dBW. Detector power loss
goes down to: 46.23 - 45.54 = 0.69 dB. The input resistance is now even
lower than before.
The green output voltage at test point Y3x is 4.08
volts, kind of low compared with the 6.25 volts we would get with a
perfect input impedance match. Why is this? The input and output
resistances of a diode detector both approach the value (0.026*n)/Is
Ohms at low signal power levels. (n and Is are diode parameters used in
SPICE. n is called the diode Ideality Factor, or Emission Coefficient.
Is is called diode saturation current.) Is is defined as the current
that is asymptotically approached in the diode back bias direction
before extraneous leakage factors or reverse breakdown comes into play.
It also has a major effect at an on the amount of current a diode will
pass in the forward direction at any specific applied Voltage.
As we have seen, as signal input power increases, the
quality of the RF impedance match starts to degrade. The AC input
resistance to the diode detector decreases from the value obtained in
the first well matched low power level simulation. Interestingly, the
output resistance increases. The reason for this change is that a new
law now governs input and output resistance when a diode detector is
operated at a high enough power level to result in a very low power
loss. The rule here is that the DC input resistance of an ideal diode
peak detector is one-half the value of the output load
resistance. Also, the output resistance is equal to two times
the value of the input source resistance. Further, since in this
example the detector now approaches being a true peak detector,
the DC output voltage approaches the square root of 2 times the value of
the RMS input voltage. This relationship is necessary in an
ideal peak detector so that the AC input power can equal the DC output
power with no power lost in the diode (No free lunch). If we
were to restore an optimum impedance matched condition by adjusting the
input source resistance to 495k ohms and the output load resistance to
990k ohms (by changing the input and output impedance transformation
ratios), the power loss would be further reduced to 0.22 dB. See Part 5
of Article #0 for further discussion on the subject of input and output
resistance of diode detectors operated in their peak-detection mode.
|
Build the Diode Detector Bias Box: a
simple and easy way to determine if one's diode is optimum for weak
signal reception, or should have a higher or lower axis-crossing
resistance (0.026*n/Is ohms)
Quick Summary: The
'Diode Detector Bias Box' enables one to check whether the diode being
used in a crystal radio set has optimum characteristics for that set.
The optimum detector will deliver the greatest low-signal sensitivity.
A detector diode, in order to deliver the highest
sensitivity and lowest distortion, must be properly impedance matched to
its RF source. It must also be matched to the correct (for that diode)
audio and DC load resistances. See Articles # 0, 1, 5 and 15a for more
info on this subject. How can one know for sure that the diode used in
one's own crystal radio set is the best one for it? Another way of
putting it is: Does my diode have the Saturation Current (Isopt) that
the optimum diode, for my set, would have? An easy way to find the
answer is to build and use the diode Detector Bias Box.
A detector diode having particular saturation current (Is) can be
biased to perform almost exactly the same as a diode having a different
Is. This statement assumes that the diode conforms to the Classic
Shockley diode voltage/current relationship: Id = Is*{exp[(Vd-Id*Rs)/(0.0257*n)]-1)},
at room temperature. Id is the diode current in Amps. Is is the diode
Saturation Current. "exp" means: raise the base of the natural
logarithms (2.718...) to the power of the expression following. Vd is
the voltage applied to the diode in volts. Rs is the fixed series
parasitic resistance of the diode in ohms. n is the Diode Ideality
Factor (Emission coefficient) and is dimensionless. It is usually
between 1.05 and 1.2. The lower the value of n, the higher will be the
very weak signal sensitivity. At low signal levels, the Id*Rs
expression is small and can be neglected.
To change the detector performance of a diode of Is =
Isor (original) to the performance of a diode of Is = Isop (optimum), a
DC bias voltage must be inserted in series with the diode. The required
bias voltage is: Vbias = 0.0257*n*[ln (Isop/Isor)]. ln represents the
natural logarithm of the expression following it. This equation is
accurate if the values of Is and n do not change as a function of diode
current. This assumption is correct for the Schottky diodes I have
checked. Some germanium ones I have checked do not accurately follow the
Shockley equation. They tend to have high values of Is such as 500 nA
or more. Germaniums having Is values in the 100-200 nA range do seem to
follow the Schockley equation well. At high currents, Is increases from
its value at low currents. The Vbias equation is given for information
only and is not used in the following experimental procedures. Whether
a Schottky, germanium or other diode is used, a convenient way to
'tune' the Is of a diode is to use the "Diode Bias Box". It
effectively enables one to change a diodes' effective Is (and therefore
its operating impedance) by merely turning a knob on a box. The Diode
Bias Box also enables one to determine the best diode DC and AC load
impedance.
Here is an interesting relationship that applies to most
Schottky diodes: A Shottky diode detector having a saturation current of
(Is1) that has no external DC current bled into it will perform, as a
diode detector, identically to that of another diode having a
saturation current of (Is2) if a DC current (Ib) equal to (Is1-Is2)of is
bled into it.
To use the Bias Box, connect the terminals labeled T1 to
the crystal radio set ground and the cold end of the audio transformer
primary, if one is used. If no transformer is used, connect the
terminals of T1 to the crystal radio set ground and the cold end of the
headphone headset. Also make sure that the connection where the Bias
Box is inserted is well bypassed for RF and audio.
To operate the box, snap the switch to OFF, disconnect
the Hot T1 connection from the crystal radio set and adjust the DIODE DC
LOAD pot to the DC load desired (See articles #1 & 4 or pick 100k Ohms
to get started). The DC load resistance can be measured across the
terminal strip labeled T1 when its hot lead is disconnected from the
crystal radio set. Reconnect the Hot T1 connection to the crystal radio
set DC return. Tune in the weakest station you can copy. Snap the
switch to ON. Adjust the BIAS pot for the the greatest volume. Tune in
the strongest station you can get. Adjust the DIODE DC LOAD pot for the
least audio distortion. Disconnect the antenna. Connect a DVM to
terminal strip T2. If you find a voltage there, that is an
indication that your diode is not optimum. A
diode having a different Is could work the same, but without the need
for any bias. If your diode is biased in the forward
direction, the optimum diode would have a higher Is than your present
diode. A reverse bias indicates that the optimum diode would have a
lower Is. As stated before, the relationship between the required bias
(Vbias), the Saturation Current of the original diode (Isor) and the
Saturation Current for the optimum diode (Isop) is: Vbias = 0.026*n*ln(Isop/Isor)
volts. Some illustrations: To change Is by five times, the bias
Voltage required is about 0.044 Volts. To change it by 25 times, the
Voltage is about 0.088 Volts. Note: When adjusting the
BIAS pot from the optimum position, moving toward forward bias reduces
volume, sensitivity and selectivity. Moving toward reverse bias
increases selectivity, reduces volume and sensitivity and adds audio
distortion.
What to do now? If the optimum diode has a higher Is
than your present one, several identical diodes can be paralleled to
create the equivalent of one of higher Is. For instance, five in
parallel will have an Is five times that of one alone. If you have
several different diodes, experiment with them. Maybe you can find one
that does not need a bias for best results. In recent years many
different types of diodes called 1N34A have been sold. Their Is values
vary all over the lot.
Some final comments: Using the Bias Box to reduce the
effective Is of a diode that has a high Is does not work very well if a
large reduction is needed. The reason is that diodes of high Is
naturally have higher back leakage and a lower reverse breakdown
voltage. This causes losses and distortion when the RF voltage across
the diode swings to reverse polarity every RF cycle. Less sensitivity
and selectivity is the result. When one increases the effective Is
of a diode that has a low Is by applying a forward voltage bias, this
problem does not occur. Some other things that will cause some
optimized diodes to work worse than others are: High series resistance
(Rs), high diode barrier capacitance (this reduces high frequency
performance compared to that at lower frequencies) and high reverse
leakage current. |
A New Diode Detector Equivalent Circuit, with a
Discussion of the Linear-to-Square-Law Crossover Point: the signal level
at which the detector is functioning midway between linear and
square-law operation Quick
Summary: The purpose of this article is to describe and
and then compare a new diode detector equivalent circuit (DDEC) to a
real world detector circuit (RWDDC), such as might be used in a crystal
radio set. This equivalent circuit uses an ideal diode. Comparisons are
made using SPICE simulations of the two circuits. Calculations using
equations given in Article #15A are also supplied for comparison.
The concept of the Linear-to-square-law crossover point (LSLCP)
in the relation between output DC and input AC power is
introduced (not to be confused with the exponential relationship of DC
current to DC voltage in a diode).
Part 1: General Description of a Diode Detector.
The new diode detector equivalent circuit (DTEC) is
based on the idea that a detector diode imbedded in a proper circuit can
be thought of as a 'black box' device that converts RF power into DC
power. Some power is lost in the process and that is called Diode
detector insertion power loss (DDIPL). This approach completely
avoids such concepts as duty cycle, pulse current, bypass capacitor
charging and non-linear instantaneous voltage/current relationships. It
is also consistent with the material given in Article #1. The
peak-detector, capacitor-charging-current line of thought is good when
signal levels are high enough to assure that true peak detection
occurs. It is not very useful when signal levels are low. However,
when all is said and done, the more different valid ways one can use in
thinking about how a circuit works, the better becomes one's
understanding of that circuit.
This analysis applies to an AM detector fed by a CW RF
sine wave voltage of frequency fo: It has a peak (not RMS) value equal
to V1 and an internal source resistance of R1. The "maximum available
RF input power" is called P1 (see section 2 in Article #0 for info on
"maximum available power"). The DC output power delivered to the load
resistor R2 is called P2. The DDIPL (in dB) is equal to ten times the
log of the ratio between the two powers P2 and P1.
This approach can also be used to model how a diode
detector behaves with an AM modulated input signal by performing a SPICE
simulation three times. Once with the RF signal equal to the value of
the desired modulated wave's envelope minimum value, once with the
signal equal to the carrier value and once with the signal equal to the
crest value. The three DC output voltages give the minimum, carrier
equivalent and peak value of the demodulated output audio wave.
***** Please do not skip this next paragraph! *****
To understand the new diode detector equivalent circuit,
one must abandon the usual way of thinking the about the diode in a
detector. Instead, one must think about the "diode detector circuit".
This circuit includes a tank circuit T, the output capacitor C,
as well as the diode. The shunt input reactance of the circuit is
assumed to be zero at all frequencies except fo, the frequency to
which the tank is tuned. The input resistance at fo will be discussed
later. The output reactance of the circuit is assumed to be zero at all
RF frequencies. The output resistance will be discussed later.
A real world diode is a two terminal device. The "real
world diode detector circuit" will be modeled as a "two port, four
terminal device" having a pair of terminals for the input and another
for the output. One of the input terminals is the "hot" input terminal;
the other is "low". One output terminal is the "hot" one, the other is
"low". The two "low" terminals are connected together and usually to
ground. Please note, that in the topology of the two schematics shown
below, the "Diode Detector Circuit" and the "Diode Detector Equivalent
Circuit" both include the tank T and the bypass capacitor C2 as
an integral part of the detector. Also, look at the circuits in
this way: The tank circuit, looking towards the output, sees the diode
as a one-end-grounded shunt load since the output bypass cap is a
short at RF. The output load resistor, looking back towards the input,
sees the diode as a one-end-grounded shunt DC resistive source
since the input side of the diode is shorted to ground by the tank.
See Fig 1. The detector tank circuit T is modeled as
lossless and resonant to the input frequency fo. Losses in a real world
tank can be accounted for by using Thevenin's Theorem to calculate the
appropriate changes in V1 and R1. This leaves the circuit topology
unchanged. See Article #1 for more on this subject. The value of the
tuning capacitor in T is sufficiently large so that essentially no
harmonics of fo can appear across T. This assures that the
"pendulum-like resonator effect" of a high Q circuit will be available
to supply the narrow, high-current pulses the diode requires every cycle
when strong signals are handled. Another advantage is that
tank-voltage-waveform peak clipping by diode conduction is essentially
prevented when the current pulses are drawn. All this assures that the
input impedance to the detector will be linear over one cycle of RF and
the input current to, and voltage across the tank T will always be
sinusoidal, no matter how weak or strong the input signal. See Article
#8 for an illustration of typical waveforms. A reactance value for the
tank capacitor equal to less than one hundredth of the value of R1 will
be sufficient. The DC resistance of the tank inductor should be small
enough so that no appreciable DC voltage will appear across it. A value
less than one hundredth of the value of R2 will be sufficiently small.
This assures that all of the output DC power goes into R2. The bypass
capacitor C2 has a very low reactance compared to the load resistor R2
at the frequency fo. Since C2 acts as a short circuit across R2 at the
frequency fo, all of the RF voltage across T will appear across the
Diode. The time constant, R2*C2 should be long compared to the time for
one cycle of fo.
Part 2a: Discussion of the new Diode
Detector Equivalent Circuit.
RWDDC to be Simulated in Spice.
|
|
Fig 1.
|
To gain an understanding of the Diode Detector
Equivalent Circuit (DDEC), first consider the following line of
thought: See Fig. 1. Let the input RF voltage V1 become very low.
V1, at a frequency fo, looking toward the load resistance R2, will see
an RF resistance (at fo) equal to the junction resistance of the diode
at zero bias. At this very low signal condition the detector input
resistance is not affected by any changes made to R2. The value of this
junction resistance is the slope of the diode V/I curve at the origin.
From a differentiation of the ideal diode equation, the numerical value
of this resistance is: (0.0256789*n)/Is ohms at a temperature of 25
degrees C. Let's call this Ro. Is and n are parameters in the ideal
diode equation. (For a discussion of Is, n, etc., see the text after the
schematics in Part #1 of Article #1). From the load resistance R2,
looking back toward the input, one sees the same resistance value Ro,
and it is independent of any changes at the source. Now look at Fig.
2. Here, the real world diode has been changed to a theoretical ideal
diode and two attenuators, A1 and A2, of characteristic resistance Ro
have been are added. If V1 becomes zero, the attenuators A1 and A2 must
be set to infinite attenuation to enable the model to duplicate the
behavior of the circuit in Fig.1. When an input signal is applied, the
values of A1 and A2 must become finite. The DDIPL is equal to the sum
of the loss of each attenuator plus the impedance interface loss between
the ideal diode Di and each attenuator, as well as any mismatch loss
between R1 and the detector as well as between R2 and the detector (See
** after Table 2). SPICE simulation shows that the diode detector
equivalent circuit does a pretty good job modeling the operation of a
real world diode detector. To verify this, one can perform a SPICE
simulation of Fig.1 and Fig. 2 with V1, R1 and R2 the same in each
case. The attenuation value of A1=A2 dB must be set to a value that
causes the output, V2, in Fig. 2 to be the same as in Fig.1. The input
impedance match of the two simulations differ from each other by less
than 14% over an input power range of 48 dB, centered at the
Linear-Square-Law Transition (LSLCP) point. This is the main area
where the results from the DDEC simulation differ from those of the RWDD.
The input resistance of the DDEC is always higher than that of the REDD.
This equivalent circuit seems to work for signals from well below the
LSLTP point up to levels just before "Diode Reverse Breakdown
Current" comes into the picture.
DDEC to be Simulated in SPICE.
|
|
Fig. 2
Some definitions and conditions that apply to Fig. 2
follow:
- Di is an ideal diode. It has zero forward resistance and
infinite reverse resistance. That is, it can pass any amount of
current in the forward direction with no voltage drop, and it
will conduct no current in the reverse direction, no matter how
much voltage is applied. Rs represents the series parasitic
resistance of the real world diode (Dr) being modeled. It is
shown for completeness, but has negligible effect on the results
at the values encountered in crystal radio set operation (5 to
50 Ohms) and will be ignored.
- A1 and A2 are "constant resistance" attenuators of equal
attenuation, X dB. Their loss is dependent on the strength of
the received signal power. The attenuators each have a
characteristic resistance Ro. Is is the saturation current of
the real world diode Dr in Fig.1. n is its ideality factor.
Note: When a "constant resistance" attenuator is driven by
and loaded by a resistance value called its "characteristic
resistance", its own input resistance and output resistance
remain constant no matter what value the attenuation it is set
to.
- The source and load resistances of the detector are set
equal to the characteristic resistance of the attenuators.
Table 1 shows three groups of data: SPICE simulations
of the RWDDC and the DDEC, and a set of calculated values from equations
appearing in Article #15A. Data is shown for three input power levels
for each data group The levels are: 1) The input power that will
operate the RWDDC at its LSLCP [Plsc(i)], 2) 1/128 the value of Plsc(i),
and 3) 128 times the value of Plsc(i). These power levels are believed
to be correct if the input and output impedances of the detectors are
impedance matched, using appropriate values for R1 and R2. Actually, in
the simulations, R1=R2=Ro=0.0256789*n/Is. This causes the required
input power for the desired output to be somewhat greater than if input
and output were perfectly matched. The attenuators A1 and A2 in the
DTEC are set equal to each other, and to a value that causes the output
power of the DDEC to closely equal that of the RWDDC. SPICE parameters
for the diode in the RWDDC and "Calculated values" are: (Is)=38 nA
and n=1.0*. The "calculated values" assume impedance matched
conditions. The SPICE circuit simulation program "ICAP/4" from
Intusoft was used in all simulations.
Data for three different data groups,
including loss in
attenuators A1 and A2 and the 'excess' loss.
Type of analysis
|
RF Input
Voltage V1, in mV peak
|
DC Output
Voltage V2, in mV
|
DC Output Current I2, in nA
|
RF Input
Power P1, in dBW
|
DC Output
Power P2,
in dBW
|
DDIPL,
|S21|,
in dB |
Sum of the
Attenuation, A1+A2, in dB |
'Excess loss', above A1+A2
|
RWDD simu. |
1.0126 |
0.001231 |
0.0018208 |
-127.22 |
-176.50 |
49.28* |
--- |
--- |
RWDD simu. |
16.165 |
0.3149 |
0.4660 |
-103.16 |
-128.33 |
25.17* |
--- |
--- |
RWdd simu. |
64.923 |
4.849 |
7.176 |
-91.08 |
-104.59 |
13.54* |
--- |
--- |
RWDD simu. |
258.97 |
51.34 |
75.97 |
-79.06 |
-84.09
|
5.03* |
--- |
--- |
RWDD simu. |
4142 |
1312.4 |
1942.1 |
-54.98 |
-55.97 |
0.99* |
--- |
--- |
DDEC simu. |
1.0123 |
0.001231 |
0.0018209 |
-127.22 |
-176.50 |
49.28 |
42.36 |
6.92** |
DDEC simu. |
16.198 |
0.3162 |
0.4679 |
-103.14 |
-128.30 |
25.16 |
18.67 |
6.49** |
DDEC simu. |
64.942 |
4.867 |
72.02 |
-91.08 |
-104.59 |
13.54 |
9.20 |
4.34** |
DDEC simu. |
259.12 |
51.79 |
76.64 |
-79.06 |
-84.01 |
4.95 |
2.80 |
2.15** |
DDEC simu. |
4143 |
1309.4 |
1937.7 |
-54.98 |
-55.96 |
0.98 |
0.20 |
0.78** |
Calculated values*** |
1.0120 |
0.001231 |
0.0018210 |
-127.22 |
-176.49 |
49.27 |
--- |
--- |
Calculated values*** |
16.123 |
0.31500 |
0.4662 |
-103.18 |
-128.33 |
25.15 |
--- |
--- |
Calculated values*** |
64.72 |
4.867 |
7.176 |
-91.11 |
-104.59 |
13.48 |
--- |
--- |
Calculated values*** |
257.3 |
51.22 |
75.80 |
-79.32 |
-84.09 |
4.77 |
--- |
--- |
Calculated values*** |
3841 |
1307.4 |
1934.7 |
-55.64 |
-55.97 |
0.33 |
--- |
--- |
Table 1
* The n of real world diodes is never 1.0. Actual values
of good detector diodes are usually between 1.03 and 1.10. The input
and output power values given in the data group for the RWDD can be
corrected if n is over 1.0 by adding 10*log (n) dB to the P1 and P2
figures. Keep in mind that n and (Is) are most always independent
of current for Schottky diodes. This is not the case for silicon pn
junction or germanium point contact diodes.
A New diode detector equivalent circuit, with a discure
law crossover point.
*** Calculations for a RWDDC using equations #6 and *2an
given in Article #15A. These equations assume perfect impedance
matching at the input and output.
Part 2b: An alternative DDEC.
An alternative 'diode detector equivalent circuit'
(DDEC2) can be formed by moving the tank circuit T from its position
shown in Fig. 2 to the left hand terminal of diode Di and moving the
bypass capacitor C2 to the right hand end of resistor Rs. This
equivalent circuit always operates as a peak detector, so no 'excess
loss' need be accounted for. The loss for attenuators A1=A2, at any
input signal level may be calculated from equations #3n and #6 in
Article #15A. Loss for A1=A2=5*log(DIPL from equation #3n) dB. The
input impedance (S11) of the DDEC2 approaches that of the RWDD at high
and low input power levels. Its input resistance at intermediate power
levels is always lower than that of the RWDD.
Part 3: Further Discussion of the
Linear-to-Square-law Crossover Point.
The RF input resistances in the simulations of the DDEC
(Fig.2) are within 17%, 17% and 8% at the low, medium and high power
inputs respectively, of the simulated resistances of the RWDC (Fig 1).
The DDIPL values at each input power level for the circuits in Figs. 1
and 2 were set to within 0.1 dB of each other by adjustment of the loss
in A1 and A2.
Operation at the LSLCP: Operation at the LSLCP
can be said to occur when the detector is operating half way
between its linear and square law response mode, the point where the two
areas overlap equally. At this point there is a sqrt(2) dB change in
output power for every 1.0 dB change in input power.
Operation at power levels below the LSLCP
point: As input power levels are lowered, the DDIPL approaches
10*log{[I2/(I2 + Is)]}-6 dB.
Operation at power levels above the LSLCT point:
Here, the DDIPL tends to approach zero, but the detector input and
output impedance match starts to deteriorate. This is the regime where
the mode of detection changes from "averaging" to "peak". (See Article
#0, Section 5 for an explanation of this effect.) Re-matching the input
and output circuits at these higher input RF power levels recovers the
excess loss caused by the mismatch, and results in the performance given
by the equations in Article #15A.
Input/Output impedance interaction: When an
input signal is present, interaction between the input and output
circuit occurs. That is because the attenuation of the attenuators A1
and A2 must become finite and that lets the interaction come through.
If the output load R2 is reduced, the input resistance to the detector
will be reduced. If the input source resistance R1 is reduced, the
output resistance of the detector will be reduced. This interaction
is dependent on the strength of the input signal. For greater input
signals, there will be less DDIPL (Lower values for attenuators A1 and
A2) and greater interaction. If DDIPL approaches zero, the output
resistance will approach two times the source resistance R1. Similarly,
the input resistance will approach 1/2 the load resistance R2. If the
input signal power is reduced, detector input and output resistance
values become decoupled from each other and both approach Ro. See the
paragraph below Fig. 1.
Overview: One can think of a diode detector
circuit as a device to change input RF power to an almost equal amount
of DC output power, provided the input power level itself is high
enough. In this instance the attenuators A1 and A2 in Fig. 2 have very
low values. If the input power is reduced, A1 and A2 increase in loss,
thus reducing the output power. At low input power levels, square law
operation occurs. In this region, if the input power is reduced by,
say, 1 dB, the loss in attenuators A1 and A2 are each increased
resulting in an output reduced by 0.5 dB. Voila, square law operation!
There is an extra loss besides that of A1 and A2. It is the interface
mismatch loss between each attenuator and the diode Di as well as input
and output mismatch losses. This interface loss varies as a function of
input power. It is about zero when the values of A1 and A2 are very low
(large signal power condition) and approaches 3 dB for each attenuator
at low signal power levels (total of about 6 dB). See the Table 1 above
and the ** comment below it. |
A Procedure for Measuring the Sensitivity
(Insertion
Power Loss), Selectivity and Input/Output
Impedance of a Crystal Radio Set
Quick Summary:
This Article describes a device and procedure for quantifying several
characteristics of crystal radio sets. They are: (1) Insertion power
loss, (2) Selectivity, (3) RF input impedance match and (4) Audio output
resistance.
First, an acknowledgement: This article was inspired by
a paper written on 9/15/99 by Charlie Lauter at: Lautron@aol.com . It
can be accessed at: http://home.t-online.de/home/gollum/testing.htm .
He led the way with a good procedure for sensitivity and selectivity
measurement, but I wanted a more general approach. Here is mine:
Definitions and Acronyms used in this
Article
abs |
Absolute value (sets the next expression to a
positive value). |
AMCS |
Apparatus for use when Measuring crystal radio
set Insertion Power Loss and Selectivity. |
CSUT |
crystal radio set under Test. |
D |
Difference between RF envelope peak-to-peak and
valley-to-valley voltage. |
DUT |
Device Under Test. |
Eo_pp |
Peak to peak demodulated output voltage |
FLVORA |
Fixed Loss, Variable Output Resistance,
Attenuator. |
ILCS |
Ideal Lossless crystal radio set. |
IM |
Impedance Match. |
IPL |
Insertion Power Loss in dB. |
Is |
Saturation Current of a diode. See Article #1
for an explanation of this term. |
MAP |
Maximum Available Power, in Watts. |
MASP |
Maximum Available Sideband Power, in Watts. |
n |
Ideality factor of a diode. See Article #1 for
an explanation of this term. |
p-p |
Peak to peak. |
Po |
Detector Output Power, in Watts. |
sqrt |
Square root of the expression that follows. |
RL |
Detector load resistor. |
Ro |
Detector Internal Output Resistance. |
S-3 |
Frequency difference between two points 3 dB
down on the selectivity curve. |
S_20 |
Frequency difference between two points 20 dB
down on the selectivity curve. |
S11 |
Voltage Reflection Coefficient. |
Suffix |
See the paragraph above Fig. 3 for the suffix
labeling conventions used when measuring IPL. |
SF |
Shape factor, the ratio of the 20 dB down
bandwidth to the 3 dB down bandwidth. |
SG |
Signal Generator. |
SPHP |
Sound Powered Headphones. |
SPICE |
A computer program used to simulate the physical
operation of circuits. |
Vs |
RF Voltage source |
VSWR |
Voltage Standing Wave Ratio. |
This article is divided into six sections. The first
describes the IPL (Insertion Power Loss) measurement method. The second
gives a theoretical derivation. The third shows a method for the
measurement of selectivity. The fourth shows how to measure the input
impedance match of a CSUT (crystal radio set Under Test). The fifth
shows a method for measuring the output resistance of a crystal radio
set. The sixth gives some comments and suggestions on how to improve
crystal radio set performance.
A quick definition: The IPL of a crystal radio set may
be loosely defined as 10 times the log of the ratio of the audio
power delivered to the output load divided by the maximum RF
sideband power available from the antenna.
Here comes a more rigorous definition of IPL: The
function of a crystal radio set is to convert (demodulate) the modulated
RF signal sideband power received by the antenna-ground system and
deliver as much of that power as possible to the output load as audio
output power. Understand that all of the signal information
modulated on a carrier and picked up by an antenna-ground system resides
in the power carried in the sidebands of that signal. No signal
information is contained in the RF carrier. The Insertion Loss Method
assumes that a voltage source with a specific internal impedance is
connected through a "device under test" (DUT) to a load resistor. We
can say that the DUT is "inserted" between the source and the load.
- First, consider what happens when an Ideal Lossless crystal
radio set (ILCS) is inserted as the DUT, tuned to the source
signal and adjusted for maximum output. It is connected between
the signal source and a Load Resistor (Rl) representing the
average impedance of the headphones to be used later. This ILCS
presents a perfect impedance match to the signal source and also
to the output load. It has no internal power losses. The ILCS
will convert all of the Maximum Available Sideband Power (MASP)
in the modulated signal source into useful audio power in the
output load. Power loss is zero when the ILCS is inserted as
the DUT.
- Second, consider what happens when a real world crystal
radio set is inserted as the DUT. It probably will not present
a perfect impedance match to the signal source nor perfectly
match the output audio load, thus incurring mismatch losses. It
will have some internal power losses. Its output audio power
will be less than that of the ILCS. The IPL of the CSUT is:
IPL = 10*log ((Output power of CSUT)/(Output power of ILCS)) dB.
Now, a brief detour to explain the concept of MAP
(Maximum Available Power) and a more detailed look at Insertion Power
Loss (IPL) as used in this Article.
Maximum Available Power (MAP)
Assume that any electrical source of power can be represented as a
voltage source (Vs) that has an inaccessible internal impedance Zs = Rs
+ jXs. See Fig. 1. Assume that the reactance component (Xs) of this
impedance is tuned out. The crystal radio set tuner should do this by
generating a series reactance whose value is the negative of Xs. There
is a maximum amount of power that Vs, with its internal series
resistance Rs, can deliver to any load. The value of the load (Rl) for
maximum power transfer is Rs itself. This is called an impedance
matched condition. Any other value for Rl will absorb less power from
the source than a value of Rs.
Here is how to calculate MAP from the Vs and Rs
combination. As mentioned before, the maximum power output occurs if Rl
= Rs. This means that the total load on Vs is the series combination Rs
+ Rl = 2*Rs. Since power in a resistor can be calculated as (V^2)/R,
the total power dissipated in the two resistors is (Vs^2)/(2*Rs). Since
one half of the power is dissipated in Rs (and lost) and one half in Rl,
the maximum power deliverable to Rl is: (Vs^2)/(2*Rs)/2 = (Vs^2)/(4*Rs).
We will use this relationship later on. Note that Vs^2 means Vs squared
and 4*Rs means 4 times Rs. Vs is in RMS volts. If Vs is given
in peak or peak-to-peak units, a correction factor must be applied.
Definition of IPL when the input signal is an RF
carrier, modulated by a sine wave.
Input Power: Audio information that is amplitude
modulated on an RF carrier is contained solely in what are called
sidebands. Sidebands are better called side frequencies if the audio
modulation waveform is a single sine wave, as will be the case here. In
sine wave AM, two side frequencies are generated in the modulator. One
is at a frequency above the carrier and one is below it. They are each
spaced away from the carrier by an amount equal to the modulation
frequency. These two side frequencies carry all the information that is
in the signal. The RF carrier carries none. When we receive a signal
on our crystal radio set it is this sideband power that we want
of capture and convert to audio power in our headphones. The
carrier acts only as a "carrier" for the sidebands and generates the DC
diode current and DC voltage across the DC resistance component of the
load.
Output power and IPL: Assume that an RF source
with a MASP of Pa Watts is connected to a CSUT and that the CSUT feeds a
load resistor. The source has an internal RF impedance of Za Ohms and
the load has an impedance of Rl. The SCUT is tuned and adjusted to
deliver maximum audio power to the load, with the desired selectivity.
Define the output power as Po. Now imagine the replacement of the CSUT
with an ILCS. It provides a perfect impedance match to the source and
perfectly matches the load. Its output power will equal Pa because
there are no losses. This ideal crystal radio set will function as a
device to convert all of the MASP into audio power. The ratio of
the output power of the CSUT to that of the ICS set is Po/Pa. This
ratio, expressed in dB is the IPL of the CSUT. IPL = 10*log (Po/Pa)
dB. The load resistor should have a value equal to the average
impedance of the headphones to be later used with the CSUT. (See Article
#2 on how to measure headphone impedance.)
Section 1. IPL Measurement Method.
The test equipment required is:
- An RF signal generator (SG) covering 530 -1700 kHz and
capable of linear amplitude modulation up to 50%. The generator
can be a modern function generator or a conventional RF signal
generator, provided that the RF waveform has a reasonably low
harmonic content. It should have a 50 Ohm output resistance.
- A scope with a flat response to at least 1.7 MHz and an
accurate calibrated vertical sensitivity of 0.002 V per division
or better. Input resistance is assumed to be 1 Megohm. Input
capacitance (including that of the connection cable) is assumed
to be about 175 pF.
- A special attenuator set up and impedance adjuster unit
called AMCS.
The signal source is modeled as a voltage source Ea with series
internal impedance elements of Ra, La and Ca. See Fig. 3 The
components Ra, La and Ca are intended to have the same impedance as
the average antenna that used to be used for AM reception in the
USA. These components are termed a "dummy antenna" and are
specified for use in standardized testing of AM receivers. The
standard is described in "Standards on Radio Receivers", Institute
of Radio Engineers (predecessor of the IEEE), New York, 1938.
It is assumed that by tuning the CSUT for maximum output
volume, that the best conjugate impedance match possible is presented to
the antenna. In simpler terms, tuning for maximum volume adjusts the
resistance component of Zi to as close to 25 Ohms as possible and the
reactive component of Zi to as close a value as possible to the negative
of the reactance of La and Ca in series. This set of circumstances
transfers the most signal power possible from the antenna to the CSUT.
The test procedure that follows involves applying a
modulated RF Voltage (Ea) through a dummy antenna to the input of the
CSUT and then measuring the Audio Output Power (Po) delivered to the
output load. The IPL of the CSUT is calculated as: IPL = 10*log
(Po/(MAP in the sidebands of Ea)).
Measurement of IPL
We will use use a special attenuator box between the SG
and the CSUT and call it the AMCS. Refer to the schematic in Fig. 2.
The AMCS has one 3 dB and one 20 dB attenuator that are used in
measuring selectivity. It has an additional 10 dB attenuator in the
event some extra attenuation is needed. The 20 dB attenuator can also
be used to determine the voltage Ea at test point P1 when it is so low
that it is hard to read. The series 45.0 and two parallel 11.1 Ohm
resistors form a "minimum-loss impedance transforming attenuator". Its
input design resistance is 50 Ohms. Its attenuation is set so that the
ratio of the voltage at test point Pi to that at P1 is 10:1 when Sw1,
Sw2 and Sw3 are set to zero dB. The source resistance feeding the Dummy
Antenna and crystal radio set series combination is 5.25 Ohms. Two 11.1
Ohm resistors are used in place of one of 5.55 Ohm resistor because
resistors under 10 Ohms may be hard to find. This also minimizes lead
inductance. If the 45.0 and 11.1 Ohm resistors are held to within +/-
4%, the attenuation accuracy will be within +/- 0.33 dB. of nominal.
Resistor accuracy tolerances for the other attenuators, to hold a +/-
0.33 dB accuracy are: 3 dB-10%, 10 dB-4% and 20 dB- 2.5%.
The load on the CSUT must be a resistor (R1) of value
equal to the effective impedance of the headphones used with the crystal
radio set. One can determine the impedance of the headphones by
building and using the FLVORA described in Article # 2. Alternatively,
it may be estimated as 5 or 6 times the DC resistance of the phones.
To measure the IPL of a crystal radio set, connect the
SG**** to the AMCS and set it to a test frequency of, say, 1.0 MHz.
Turn on the sine wave modulation function and adjust the frequency to
1000 Hz**** and the modulation percentage to 50%****. (50% modulation
exists when Ea_pp is three times Ea_vv.) Connect the AMCS to the
antenna and ground terminals of the CSUT. Connect the scope to Rl and
set it to a sensitivity of 2 mV/div. Set the SG to a high RF output and
tune the CSUT to maximize the 1000 Hz trace on the scope****. Reduce
the SG output as necessary to keep the scope trace on scale****. Reset
the SG to deliver a 4 mV p-p trace on the scope. Connect the scope to
point P1 and measure and record Ea_pp and Ea_vv at Point P1.
**** |
- Some RF signal generators have too much harmonic
waveform distortion in their output to give accurate
results with this procedure and will need a simple
harmonic filter to clean up the output. If the RF
waveform looks like a fairly good sine wave it's OK.
- 1000 Hz is chosen instead of the usually specified
400 Hz because most high performance crystal radio sets
use an audio transformer to drive the headphones. At
400 Hz, the impedance of most transformers is well below
the average value between 300 and 3,300 Hz. Also,
transformer loss and distortion is usually greater at
400 Hz than at 1000 Hz.
- The usually specified modulation percentage is 30
%. I suggest using 50 %. This gives a greater output
voltage and makes low signal level measurements easier.
- This test procedure uses one scope at several input
attenuator settings as well as at 1000 Hz and 1.0 kHz.
It depends upon calibration accuracy from one switch
position to another as well as from 1.0 kHz to 1.0 Mhz.
I got caught on this. My scope is 21 yeas old and the
frequency response flattening trimmers in the vertical
attenuator had drifted. This didn't affect the accuracy
at low frequencies, but produced error at 1.0 Mhz. The
best way to check for this problem is to use a quality,
fast rise-time Square Wave Generator and check for a
good clean corner at the leading edge of a 100 kHz
square wave. Another option is to use a sine wave
Function Generator, the output of which is known to be
flat vs. frequency. If it has an output up to over 10
Mhz, the output is probably flat from 1.0 kHz through
1.0 Mhz.
- One probably will find an undue amount of noise,
hash and carrier RF on the scope screen when measuring
the output waveform. This can be caused by capacity
coupling in the transformer between the hot end of the
primary winding and the hot end of the secondary. I
eliminate this hash by using a very simple low-pass
filter. To do this, connect a 100k Ohm resistor in
series with the scope input cable, very close to where
it connects to the transformer output terminal. Assume
that the scope has a one Megohm (check it!) input
resistance, in parallel with a 175 pF input capacity
when using the probe at the X1 setting. (These are the
values for my Tektronix model T922 scope.) At 1000 Hz
the voltage divider from the series 100k Ohm resistor
and the input impedance of the probe causes the scope to
read 0.87 dB less than the actual output of the CSUT.
At 1.0 MHz the attenuation will be will be 41 dB. Keep
the leads short to minimize 60 Hz hum pick-up. Only use
the 100k resistor when measuring the output at 1000 Hz.
Don't use it when measuring RF at the input. When
calculating IPL, correct your results for the 0.87 dB
loss (Use 0.9 dB).
- The output sine wave may look distorted. This can
come from modulation distortion in the signal generator
or distortion generated in the CSUT. Generator
distortion is not very important here. Distortion
generated in the CSUT can be caused by an incorrect
resistance in the parallel RC used in series with the
audio transformer primary (if one is used). To check,
replace the resistor with a pot and adjust it for
minimum distortion. BTW, this is the best way to find
the correct value for the resistor. See Article #1 of
this series.
|
Here are the labeling conventions that will be used.
Voltages on the input side of the CSUT always start with Ea.
Voltages on the output side start with Eo. The underscore is a
separator from the description suffix that follows. fo =
carrier frequency, fmod = modulation frequency, pp =
peak-to-peak, vv = valley-to-valley, car = carrier,
dc = direct current, sf = side-frequency, carpp =
carrier peak-to-peak, 1sfpp = one side-frequency peak-to-peak,
1sf = one side-frequency, 2sf = two side-frequencies.
The IPL of any crystal radio set depends upon the output
power level at which it is operating. At very low output levels (signal
barely readable with sensitive headphones), the IPL increases
about 6 dB for every 6 dB reduction in input power. This results in a
12 dB reduction in output power. When this happens, the diode
detector is said to be operating in its "square law region". Because of
this effect, it is suggested that the IPL be measured at several audio
output power levels when characterizing a crystal radio set, maybe -80
and -110 dBw.
Section 2. Derivation of IPL.
Figure 3 shows of the envelope of an AM carrier of frequency fo,
modulated at 50% by a sine wave of frequency fmod. This modulation
produces two side frequencies separated from the carrier by fmod. One
is above fo and one is below it. If no side frequencies were present,
Ea_pp would equal Ea_vv and the modulation envelope would be straight
lines. With some modulation is present, one half of the total envelope
fluctuation is caused by one side-frequency and one half by the other.
Two side frequencies, each of amplitude Ea_sfpp, when added to a carrier
of amplitude Ea_carpp, will cause the modulation envelope to have a
maximum value of Ea_pp = Ea_carpp+2*(Ea_1sfpp). The minimum value of
the envelope will be Ea_vv = Ea_carpp-(2*(Ea_1sfpp)). Define:
D = (Ea_pp)-(Ea_vv) = 4*(Ea_1sfpp). Rearranging terms, we get:
Ea_1sfpp = D/4. We can calculate the MAP of one side-frequency as:
MAP_1sf = ((Ea_1sfpp/(2*sqrt2))^2)/(4*Ra). The first "2" changes the
value of Ea_1sfpp to a peak value. The "sqrt2" changes the resultant
peak value to RMS. The equation, restated, is MAP_1sf = ((Ea_1sfpp)^2)
/ (32* Ra). The total power in the two side frequencies is twice that
in one side-frequency and is: MAP_2sf = ((Ea_ 1sfpp)^2)/(16*Ra). Now,
substituting Ea_1sfpp = D/4, we get: MAP_2sf = (D^2)/(256*Ra).
The output waveform shown in Fig.3 is a sine wave Eo_pp,
having a DC value of Eo_dc. The audio power it supplies to the output
load Rl is: Po = ((Eo_pp/(2*sqrt2))^2)/Rl. The "2" and the "sqrt2" are
needed as before to change Eo_pp from a peak to peak to an RMS value.
Simplifying, Po = ((Eo_pp)^2)/8*Rl. Since IPL = 10*log (Po/MAP_2sf),
and we can state the Final Result we've all been waiting for, and it
is:
INSERTION POWER LOSS =
IPL = 10*log {32*Ra*[(Eo_pp/D)^2]/Rl}.
There is one caveat to using this method: It is assumed
that the audio bandwidth through the audio transformer, as well as
one half the -3 dB bandwidth of the RF tank is 3 or more times as
large as the recommended 1000 Hz modulation frequency. If both are 3000
Hz, the error will be about 0.6 dB. I either of these bandwidths is too
small, a lower modulation frequency such as 400 Hz can be used.
The MAP of the RF carrier only from the AMCS to
the CSUT is: ((Ea_pp + Ea_vv)^2)/(3200) Watts.
Section 3. Measurement of Selectivity Shape
Factor:
Here is a method for measuring selectivity using the instrumentation
used for measuring IPL. It is adapted from Terman's Radio Engineer's
Handbook: Using a CW source, measure the frequency difference between
two points that lie 3 dB down on the selectivity curve. Let us call
this value S_3 kHz. Measure the frequency difference between two points
that lie 20 dB down. We'll call this S_20. The input is measured at
test point P1. Depending upon the input signal level chosen for this
measurement, the detector may not be operated in the linear part of its
operating region, but partly into its square law region. This non
linearity will cause an erroneous result if the measurements are made
using a constant input signal level and then measuring the output at
each of the four frequencies. The correct method is to measure the
input required at test point P1 to attain the specified fixed output
level at each of the four frequencies. The non linearity will now be
the same for all measurements and cancel out. The Shape Factor (SF), of
the selectivity curve of a CSUT, at a particular RF frequency and output
audio power is defined as SF = ((S_20)/(S_3)). The lower the number, the
better.
Things to remember: The selectivity of a CSUT varies, depending on
coupling, tap settings and frequency of measurement. It is suggested
that measurements be taken at 520, 943 and 1710 kHz and any other ones
where you think there might be a large variation from the average. With
fixed coupling settings, the SF of a CSUT can change if the input signal
power is changed. This effect can be minimized if the correct an audio
transformer is used with a correct parallel RC in series with the cold
lead of the primary of the transformer. See Article #1.
Section 4. Measurement of Input Impedance Match
Impedance Match (IM) refers to how closely the input impedance of a
device equals the conjugate of the impedance of the source driving it.
We will define the IM of a CSUT only at the frequency to which it is
tuned. It's assumed that the input impedance is resistive at this
frequency. Impedance match may be defined in terms of "Voltage
Reflection Coefficient" (S11) or Voltage Standing Wave Ratio (VSWR).
Either can be calculated from the voltages appearing at test points P1
and P2. Turn off the modulation of the SG. Define: RF voltage at
P1=EP1_pp and voltage at P2 = EP2_pp. S11 = 20*log abs(1 -
2*(EP2_pp/EP1_pp)). VSWR = (1 + abs(1 -
2*(EP2_pp)/(EP1_pp)))/(1 - abs(1 - 2*(EP2_pp)/(EP1_pp))) These
calculations define how closely the input impedance of the crystal radio
set matches that of the IEEE standard dummy antenna.
Section 5. Measurement of the Output Resistance
(Ro) of a Diode Detector.
The addition of a variable resistor and an ohmmeter are needed to
measure the output resistance of the CSUT. Connect the SG, AMCS and
scope as before. Set the fo of the SG to 1 MHz and the AM modultaion to
about 50% at 1 kHz. Connect the variable resistor to the output of the
CSUT and set it to the nominal audio load resistance for which the SCUT
is designed. Call this value RL. Pick a moderate input power, say one
that delivers an audio output power (Po) of -75 dBW to RL. An output
power of -75 dBW is indicated when the 1 kHz p-p output voltage Eo_pp
is: sqrt(RL*(31.6*(10^-9))). Increase the load resistor to a value
1.3*RL and call the resulting demodulated output voltage Eohi_pp.
Reduce the resistor to 0.7*RL and call the new output voltage Eolo_pp.
Ro = 1.3*RL*((Eohi_pp - Eolo_pp)/((13/7)*Eolo_pp - Eohi_pp)).
Ro varies with change of input power. At low input power levels, Ro,
measured at the diode detector output (before any step-down from an
audio transformer), will equal about 0.026*n/Is. At high input power
levels, in the region of peak detection, Ro will approach twice the
antenna-loaded RF tank resistance.
Section 6. Comments.
- Remember that output transformer loss is included in the
measurement of IPL. The usual audio transformer loss is in the
range of 0.5-2 dB, but some are higher. It's a good idea to to
check the loss of the one being used. A method is given in
Article #5. Don't forget to reduce the calculated IPL by the
0.9 correction factor if you are using the 100k resistor in
series with the scope. The MAP of the RF carrier only
from the AMCS to the CSUT is: ((Ea_pp + Ea_vv)^2)/(3200) Watts.
- It's possible for two different CSUT to have the same IPL at
moderate input signal powers, but differ when receiving weak
stations or strong ones. Very low input signal
performance is enhanced (better DX) if the RF tank resonant
resistance and transformed audio load can be made a high value.
This enables the optimum diode to be one of a lower Saturation
Current. The result is less IPL at low signal levels. See
Article #1. Very high input signal performance is
enhanced (louder maximum volume) if diode reverse leakage is
kept low. This point is often overlooked. Diodes vary greatly
in reverse conduction current. There are two kinds of reverse
current effects: One is a gradually increasing reverse
leakage current that loads the circuits more and more if the
input signal increases, maybe by tuning to a stronger station.
It acts as sort of an automatic volume control. Unfortunately,
this effect reduces the maximum volume one can get from
the crystal radio set. The other is normal reverse
current that increases rapidly above a certain input signal
power and causes audio distortion as well as reduced volume.
This effect can be observed when performing the IPL tests. For
instance, in my single tuned loop set, several Agilent 5082-2835
in parallel, while very good with low signals, distort when the
input carrier power at 50 % modulation gets above about -35 dBW.
Several Agilent 5082-2800 or HSMS-2800 work fairly well at low
signal levels but do not distort at the highest signal level I
can supply. This improvement comes about because the HSMS-2800
has much less back leakage current than does the HSMS-2820 or
5082-2835 at high reverse voltages. This effect is more
noticeable if the diode load resistance is above the optimum
value than if below it.
- If you use an audio transformer, don't forget to replace the
R in the parallel RC with a pot and adjust it for the least
audio distortion. Actually, I keep a pot in there all the time
because the optimum value is usually zero for weak signals and
about 1/2 the loaded RF source resistance driving the diode for
strong signals.
- For a given amount of output audio power, the output voltage
is proportional to the square root of the output load
resistance. This may cause a problem for those who use 300 Ohm
Sound Powered Headphones (SPHP) and those who may want to make
measurements at low output power levels. With the suggested
starting output of 0.002 V p-p, the output power to a 1200 Ohm
load (SPHP elements in series) is -94 dBW. It would be -88 dBW
@ 0.002 V p-p if the SPHP elements were wired in parallel.
- To take readings at a lower power level, there are several
options to consider:
- Use a more sensitive scope.
- Use a low noise 10X gain audio amplifier. An an improvement
on this would be a single tuned band-pass amplifier tuned to
1,000 Hz. It will filter out some of the noise and hum that
will probably be present.
- Temporarily, for the tests, use an output audio transformer
that transforms to a higher output resistance, along with its
corresponding load resistor. Going from a 300 Ohm to a 12,000
Ohm output resistance will boost the output voltage by sqrt
(12,000/3,00) = 6.3 times. I use two A.E.S. P-T157 transformers
connected as shown in the first schematic in Article #5 as a
variable-impedance-ratio transformer to boost the audio signal
voltage. I also use it to experimentally determine if the load
on the diode equals the output resistance of the diode. The
switch position that gives the most output voltage is the one
that provides the best match: (4, 16, 63 times ratio, or near
the mean of two of the adjacent values).
- Here are some test results with my single tuned crystal
radio set that uses a 14 " square loop wound with #12 ga. solid
wire for the resonator. The average parallel shunt loss
resistance of the tank is 700k Ohms over the frequency range of
550-1650 kHz.. I use three Agilent 5082-2835 diodes (Is = 38 nA)
in parallel for the detector and an audio transformer to convert
the 700k Ohm (low signal) AC output resistance of the diode
detector down to a 12,000 Ohm load resistor. I have not yet set
up to measure a loop set directly, but have coupled in an
external antenna connection to a tap on the tank 6 turns from
ground. This, of course, loads the tank and results in a lower
tank resistance than 700k Ohms. The input impedance match is
very good The measured IPL at 1.0 MHz using the external
antenna-ground connection is 9.65 dB at an input carrier power
of -84 dBW, giving an audio output power of -102.9 dBW. The
noise and hash on the scope prevented the measurement of
selectivity. Measurements were then made at a carrier input
power of -69.4 dBW. The output audio power became -82.9 dBW,
IPL = 4.5 dB, -3 dB RF bandwidth = 30 kHz and SF = 9.0.
Tapping the antenna 2 turns from ground increased the -3 dB
selectivity to 8 kHz, kept the SF at 9.0 and increased the IPL
by about 4.9 dB. Note: The IPL figures use the 0.9 dB
correction for the 100k resistor feeding the scope cable and
also include the estimated transformer loss of 0.4 dB. A SPICE
simulation of this set-up with no loss in the tank gives, for
the 6-turns-from-ground tap condition, an IPL of of 6.1 + 0.4
(for the output transformer) = 6.5 dB instead of the 9.6 dB and
1.7 + 0.4 (for the transformer) = 2.1 dB instead of the 4.4
dB. This suggests a tank loss of about 2.7 dB.
- The lower the IPL crystal radio set, the more noticeable
will some of the effects noted above become.. The use of a
parallel RC in the transformer primary for reducing distortion
when receiving strong signals is important if the audio load
resistance is higher than the output resistance of the CSUT. If
the audio load resistance is lower than the output resistance of
the SCUT, it becomes less important. This effect shows up in
simple Xtal Sets that do not use an audio transformer. Here,
the headphone impedance is usually lower than the output
resistance of the Xtal Set. Also, the headphones' DC
resistance, as a fraction of its AC impedance, is generally 2 or
more times larger than the corresponding fraction looking into
the primary of a headphone-loaded transformer. This goes part
way towards equalizing the AC and DC impedance of the diode
output load.
- Here is an interesting point of information: The exact
frequency to which the CSUT is tuned is a function of the input
level. Reason? For small signals, the voltage across the diode
is rather small, it is reverse biased for about 1/2 the RF
cycle, and the average junction capacitance is close to the zero
bias capacitance. When a large signal is present, the diode
tends toward peak detection and is reverse biased for more than
1/2 the RF cycle. The average back voltage during this period
is higher than when small signals are applied. Since the
junction capacitance reduces when reverse bias increased, the
average bias over one RF cycle is less than it is for small
signals. Thus, when the signal level applied to a CSUT is
increased, the frequency to which it is tuned also increases.
All semiconductor diodes exhibit some of this varactor-type
behaviour.
- If the receiving antenna has a different internal resistance
than the 25 Ohms used in the AMCS dummy antenna, the calculated
values of S11 and VSWR and IPL will be in error. I may develop
a simple way to measure the input resistance of a CSUT and will
add it to this article if I do.
|
Directivity of the "Inverted" L Antenna,
with Speculation as to why it Occurs and How to Enhance it
Computer modeling of the inverted L antenna shows a small directivity
with the greatest signal pickup from the direction opposite that to
which the open end points. I have given some thought as to why the
inverted L might exhibit directional characteristics for the reception
of ground (vertically polarized) waves, and present some ideas here.
First off, understand that I am not an antenna engineer
and present these speculations to suggest a way to increase the
directive gain of a small (compared to a 1/4 wavelength) antenna. For
simplicity of discussion, wave propagation issues will not be delved
into. We will consider that the operation of an inverted L antenna
results from the sum (superposition) of two modes of operation.
The first mode is that of a capacitively loaded vertical
antenna. See Fig. 1. Co represents the "top hat" loading capacity.
Visualize the horizontal wire BCD shifted to the left so as to be
symmetrical relative to the downlead AB (with point C of ABC directly
above vertical downlead BA). The total capacitance, Co, of wire BD to
ground acts as the top hat capacitance for the "vertical antenna"
downlead BA (the additional capacitance between the upper and lower
parts of down-lead BA can be ignored because the antenna is assumed to
be short compared to 1/4 wavelength). The second mode is as single turn
'virtual loop' antenna.
Let X represent a crystal radio set with antenna and
ground connections, a and g. Fig. 2 shows Co as a lumped capacitor C1,
connected to ground at the center of the BCD horizontal element. The
rectangular loop circuit ABCFG, consisting of the four sides AB, BC, CF
and FG can be looked at as a single turn loop antenna of area A,
oriented to pickup signals from the B<->D direction. Note that the path
for the 'displacement current' through C1 makes up one side of the
loop. The current flowing from the induced EMF in the loop will combine
to current from the EMF picked up in the down lead BA. These two EMFs
add when a signal comes from the direction opposite to that to which the
open end points and tend to cancel when coming from the opposite
direction. This gives a plausible explanation of the mild directivity
of the inverted L antenna. This directivity has been theoretically
demonstrated by using computer simulation. For clarity, Fig. 3 shows a
top view of the antenna.
The following changes to the configuration may serve to
increase the directional gain of the antenna (I haven't tried them
out.). The induced voltage in a loop antenna (small compared to a
wavelength) is proportional to its area, among other things. If the
effective location of capacitor C1 could be moved to point D, and its
value kept the same, the area of the loop would be doubled to 2*A (ABDEG),
thus doubling the current from its induced EMF and further increasing
the directive antenna gain. Let us change the lumped representation of
Co as one capacitor C1 into two capacitors, one from point B to ground
and the other from point D to ground. They will each be equal to
one-half of Co and both still will act as a top-tat capacitor for the
vertical antenna BA, otherwise known as the lead-in. The one from D to
ground will be called C2. See Fig. 4. One way to add more capacitance
to ground at point D is to construct two lateral arms on the antenna.
See Fig. 5. If each arm is the same length as one half the horizontal
element BD (They can be of some other length.), the effective
capacitance they add at point D is 2*Co/2=Cadded. The sum of the two
capacitors C2 and Cadded is 1.5*Co = C4. The loop area is doubled and
the current from the induced EMF is tripled (because C3 is one and one
half times C1). The antenna directivity may thus be increased giving
more gain in the direction in which the two effects add, and less in the
opposite direction. If the directive effect can be made strong enough,
a cardioid pattern should result, with a good null in the "opposite"
direction. A more practical approach might be to have the two side arms
droop down at an angle and be secured to ground with insulated guy
wires. A single vertical wire, similar to the lead-in, might work as a
substitute for the two arms if its bottom end does not get too near the
ground (inverted U antenna).
Note there is no "free lunch" here. To the extent that
the signal pickup is increased in the direction opposite to that to
which the open end points, it is reduced in the other direction. |
How to measure the electric-to-acoustic
transduction power loss of magnetic and ceramic earphone elements, with
measurements of some headphone receiver elements
Quick Summary:
This Article describes a device and procedure for measuring the
sensitivity of earphone elements. Its purpose is to provide a
quantitative method for comparing elements. Elements may be easily
sorted for application to listening to weak signals, as in crystal radio
sets. Actual measurements of an assortment of elements is provided.
1. Measurements
The Transduction power loss of a headphone element can
be defined as the ratio of its output acoustical power to input
electrical power. We will call it HPEL and express it in dB. A
convenient way to measure HPEL is to use one element of a pair of
identical headphone elements as a speaker and the other as a microphone,
acoustically couple them together and then measure the input electrical
power to the speaker element and the output electrical power from other
element. Ten times the ratio of the log of the ratio of output to input
power is the transduction power loss of the combination of the two
elements, in dB. If the two elements are identical, the power loss of
each is one-half that figure.
Here is a step by step procedure:
- Know the average impedance, Zh of the headphone elements.
If you don't know it, measure it by means of a FILVORA (See
Article #2 of this series), or estimate it as 6 times the DC
resistance of the element, assuming it is a magnetic element.
- Couple two identical elements A and B together with an
appropriate acoustic coupler and hold everything in place with
several heavy rubber bands.
- See Fig. 1. Connect a white noise generator through a
0.3-3.3 kHz bandpass filter and a source resistor Rh of value Zh
to element A. Connect element B to an output load resistor Rh of
value equal to Zh. The filter is necessary to limit the
bandwidth of the white noise signal to the audible range of
interest. If this were not done, the reading of e1 would be too
high, since the noise at that point covers a wider band than
that at the output.
- We will measure the HPEL by the insertion loss method. See
the section on "Maximum Available Power" in Article #0 and the
Part 4 of Article #5 for information on this method. Measure
the input voltage e1 at point P1 and output voltage e2 at point
P2. The HPEL = 5*log (4*((e2/e1)^2)) dB. The 5 is there
instead of the usual 10 because only half the measured loss can
be attributed to one element, and we are actually measuring the
sum of the two losses. Note: It is usually recommended that
elements A and B be pressed together with a force of 1 to 2
pounds so that no air leak occurs between the elements and the
coupler. Actually, if squeezing elements A and B together more
tightly than the rubber bands do does not increase the value of
voltage e2, the rubber bands are OK to use by themselves.
Figure 2 shows the circuit of a bandpass filter having
-3 dB points of 0.3 and 3.36 kHz with a loss of 0.4 dB at 1.0 kHz. It's
powered by a common 9 V. battery. Since the typical 1000 DC Ohms
magnetic earphone element has an impedance of 6000 Ohms and the typical
balanced armature sound powered magnetic element has an impedance of 600
Ohms, approximations of these two resistance values are included in the
switched resistive output controlled by S1. An IC suitable for the
circuit is an LF353 or an MC34002.
A convenient source for white noise is the headphone
output of a small FM/AM transistor receiver, switched to FM and tuned to
a point on the dial where it receives no signal, just noise. The noise
density is rolled off at 6 dB per octave above 2.1 kHz by the
de-emphasis filter in the receiver, but this should make little
difference in the results. The acoustic coupler used to couple the two
elements under test is based on the ANSI 9-A earphone coupler. See
"Acoustic Measurements by Leo Beranek, pages 743 and 744". An
approximation to the ANSI 9-A coupler can be made of a piece of 1"
nominal diameter, medium weight copper tubing having a #120 O-ring glued
on each end. The length of the copper tube used is 0.26 inches. The
I..D. of the O rings is specified as 0.987" and thickness as 0.103". 1"
copper tubing is specified to have an I.D. of 1.025 and an O.D. of
1.125". The total enclosed volume is about 6 cubic cm. An alternative
coupler that may give similar results is a stack of eight or nine 1/8
inch thick garden hose washers having an ID of about 5/8 inches. The
ANSI 9-A coupler is (was?) the standard coupler used in Audiometry when
calibrating an earphone element with a standard microphone. It is a
greatly simplified version of a model of the human ear canal with an
earphone cushion pressing on it.
Comments:
The DVM should preferably be an RMS responding
instrument. The typical DVM responds to the full wave rectified average
signal and will probably be satisfactory. Don't use a meter that
responds to the peak or peak-to-peak value of the AC signal.
- A pink-noise generator can be substituted for the
white-noise generator, but it is hard to use. It has a larger
low-frequency output than does the white-noise generator and
therefore will show a greater fluctuation in the output as read
on the DVM.
- The noise output voltage of the white noise generator will
probably have to be amplified (or increased with an audio
transformer) when measuring headphone elements having a high
HPEL, in order to overcome ambient noise and hum pickup.
- The measurement method described here does not include the
effect of the usual air leak between the ear pinna and the
headphone element cap. This leak rolls off the low frequency
response below 500 Hz and results in a somewhat greater actual
power power loss than is shown below.
- It's a good idea to make sure that the two elements used
have about the same sensitivity, otherwise the result will be
the average of the good and not-so-good elements. The result
will be a higher loss than if two good elements were used.
Table 1 - HPEL of some Representative Headphone elements
(average of two elements).
Device under Test (DUT) |
e1
in mV |
e2
in mV |
Optimum Source/Load
Resistance for the DUT |
HPEL
in dB |
HPEL: Acoustic Output Power
vs. Available Input Power
|
Western Electric D173011 Sound
Powered Transmitter Elements |
105 |
12 |
600 Ohms |
6.4 |
23% |
Western Electric D173012 Sound
Powered Receiver Elements |
94 |
13.3 |
600 |
5.5 |
28 |
RCA/GE Sound Powered
(Receiver?) Elements* |
94 |
11.4 |
600 |
6.2 |
24 |
Brandes Superior ''Matched
Tone" Earphone Elements** |
685 |
5.6 |
6000 |
18 |
1.6 |
* One of the RCA/GE units was about 6 dB less sensitive
than the other. Thanks to Dieter Billinger (sky_wave_99), I knew that
some RCA/GE elements having low sensitivity could be improved by
sticking a small neodymium magnet to the outside of the case. It worked
in this case, increasing sensitivity of the weak element by 6 dB, so it
was somewhat more sensitive than the other element. BTW, a magnet could
not increase the sensitivity of the other originally more sensitive
element. These two units appear to be of somewhat different
construction. To easily compare the power sensitivity of any two
elements, even if they differ widely in impedance, see Article #3.
** Ttwo individual elements were selected for having strong magnets and
their air gaps were optimized. Run-of-the-mill Brandes elements may not
be as sensitive.
To help in understanding these charts, consider that an
eight dB (6.3 times) change of power is usually perceived as a two times
subjective change in loudness.
2. Comparisons
In order to compare the sensitivity of headphone
elements that are used flat against the ear, as well as those that are
not, (but are inserted into the ear canal (tips) or outer ear (buds)), I
decided to make one of my best elements a "standard" and compare the
others to it using a DFLVORA (see Article #3). That "standard" is a
Western Electric Sound Powered receiver element # D173012 held flat
against one ear. In the results shown below, two Mouser elements were
tested and found to be of equal sensitivity. (That was after I found
one Mouser to be weak until I whacked it several times.) The two Radio
Shack units also tested equal. Note that the DFLVORA can be used to
easily compare the power sensitivity of any two earphone elements even
if they differ greatly in impedance. For more information, see the
next-to-last paragraph in Section 1 of Article #2.
Table 2 - Comparison of the Sensitivity of Selected
Headphones,
and Headphone Elements to a "Standard".
Device under Test (DUT) |
Sensitivity of the DUT
Compared to the "Standard" |
Optimum Source
Resistance for the DUT |
Acoustic Power Output
of the DUT, compared
to the "Standard" in % |
Mouser #25CR035 Piezo-
Electric Ceramic Earpiece.
Internal capacitance=13 nF
|
-20 dB |
12k-18k Ohms |
1 |
Radio Shack #273-091B Piezo Speaker Element held
flat against
the ear. Internal Capacitance=46nF
|
-12 |
5k |
6 |
One element of a stereo
magnetic earbud that came
with a small Grundig radio |
-32 |
120 (One element) |
0.06 |
One element of a No-name
stereo magnetic earbud |
-26 |
26 (One element) |
0.25 |
Western Electric Model
#509W Headphones (element
pair connected in series)* |
-6 |
19k (Two elements
connected in series) |
25 |
Baldwin type C Headphones
with mica Diaphragms (element
pair connected in series)* |
-9 |
12k (Two elements
connected in series) |
13 |
Brandes Superior Matched
Tone Headphones (element
pair connected in series)* |
-12 |
12k (Two Elements
connected in Series) |
6 |
These comparisons were made using a voice signal from a
small transistor radio fed into a DFLVORA with the radio volume set to a
level at which I estimated I could understand about 50% of the words.
Results may differ for people who are not old and do not have poor high
frequency hearing, such as myself. The differences in tone quality
between the standard element and a DUT will have a different effect on
intelligibility for different people.
The sensitivity values for the piezo electric elements
can only be attained if the elements do not have a resistor
placed across them to supply a DC path for diode detector current. The
resistor adds loss (although this is a low cost approach to provide a DC
path for the diode current). Also, if the resistor is made large in
order to reduce its loss contribution, audio distortion will oftentimes
take its place. The best way to drive the elements is to use an audio
transformer to impedance match the diode detector output resistance to
the average impedance of the element. The transformer supplies supply a
DC return path for the diode. A further advantage of using a
transformer is that no DC voltage can get across the piezo element.
Sometimes, if a strong signal is tuned in and it produces a large
rectified DC voltage on the element, the element will "freeze" and its
sensitivity will drop. See Article #5 for info on transformer coupling
and diode DC resistance loading. (The value of the DC load resistance on
the diode should equal the average value of the AC audio load
impedance.)
* The comparison of the sensitivity of an element in a
series connected element pair DUT with the "standard element" was made
in the following manner: The full (two element) headphones DUT was
connected to the J1 output of the DFLVORA. The DFLVORA was fed by a weak
voice signal and the source resistance switch adjusted for the greatest
volume and intelligibility. The "standard element" was then connected
to the J2 output and the 3, 6, and/or 12 dB attenuators were adjusted so
that the intelligibility of the voice in the "standard element" was
equal to that in one element of the headphones DUT .(The other
element was left dangling.) The amount of attenuation placed in the
circuit feeding the standard element is a measure of the difference in
sensitivity between the standard and the DUT. Since 1/2 the power going
into the full headphones DUT goes into each element, one element of the
DUT headphones being listened to receives 1/2 the power (3 dB less
power) than that delivered to the full headphones, giving the reading
for a single element a 3 dB handicap. Thus, the sensitivity of one
element of the headphones DUT is 3 dB better than the sum of the
readings of the attenuators. This 3 dB correction is made in the
figures for the DUT in the table above. When doing a comparison of this
type (comparing one element of the pair in a full headphones, to a
single "standard element"), first check the volume in each of the two
elements of the pair. If they are not equal, error will result. If the
volumes are not too far apart, perform the measurement for each element
of the pair and average the result. There is some error introduced by
the procedure given above because the acoustic loading on each earphone
of the pair is not the same.
Summary:
The Western Electric #509W headphones tested 6 dB less sensitive than
the "standard".
The Baldwin type C headphones tested 9 dB less sensitive than the
"standard".
The Brandes Superior Matched Tone headphones and the two Radio Shack
Piezoelectric speakers tested 12 dB less sensitive than the "standard".
The each of two Mouser Ceramic Earpieces tested 20 dB less sensitive
than the "standard".
The sound powered elements turned out to be the most sensitive and are
therefore to be prefered for use when listening to weak signals, as is
the case when trying for DX with a crystal radio set.
In all cases it is assumed that the source resistance
driving an element is equal to the average impedance of the element over
the audio frequency range of interest. This is the closest that we can
get to an impedance matched condition.
Last item: Remember that headphone sensitivity can vary
from unit to unit. The figures given above are not gospel for all
units of a particular model. Diaphragms warp, magnets weaken and air
gaps may get changed. All affect the sensitivity. |
A Zero Loss, Unilateral 'Ideal' Audio
Transformer Simulator, plus... This device makes is very easy to
determine the optimum audio transformer source and load resistances for
any crystal set diode/headphone combination. No test equipment necessary
Quick Summary:
This device works as an audio transformer when connected between the
output of a diode detector and headphones, but with several
differences. (1) No insertion power loss. (2) Input and output
resistances can be independently varied over a wide range by
selector switches. This provides for the simulation of a wide range of
"transformer turns ratios".
The main purpose of this device is to enable oneself, by
twisting two dials, to find out the optimum
audio impedance transformation needed in a 'real world transformer',
while experimentally trying
different diodes or headphones in a crystal
radio set. The effect the transformer has on selectivity and
volume may be evaluated. Another purpose is to enable one
to check how closely the performance of one's audio transformer conforms
to that of an ideal one, both having the same input and output
impedances. It also has a switchable 20 dB amplifier to enable better
reading of very weak signals.
The first version of this device, shown in Figs. 1, 2
and 3 is designed for driving typical sound-powered balanced-armature,
magnetic diaphragm or piezo electric earphones. The schematic for
Version B, shown in Fig.4 is designed for feeding a wider range of
loads, down to an impedance of 8 ohms. This unit can match the
impedance of the earphones mentioned above as well as that of typical
dynamic earphones.
1. What's it good for?
Consider a crystal radio set that uses an audio
transformer to drive headphones. One can determine what its performance
would be if the transformer had no loss and provided an optimum
impedance match between the output resistance of the diode detector and
the headphone load.
One can determine if the optimum diode load resistance
changes as a function of signal level by adjusting SW3 for the loudest
volume on a weak signal and then readjusting it for a strong one.
- One can determine the optimum turns ratio for a real-world
transformer. To do this, set SW3 and SW4 for maximum volume.
Calculate the output-to-input winding turns ratio as the square
root of the ratio of the port resistances of SW4 to SW3 (the
numbers in parentheses in Fig. 3).
- One can determine if the optimum diode load resistance
changes from one end of the BC band to the other by adjusting
SW3. It usually does change, when receiving strong signals.
- Some of the mystery can be taken out of
evaluating diodes. A diode will exhibit its best
weak-signal sensitivity when the RF source resistance driving
it, and the audio load resistance are set to the optimum
values for that diode. When comparing various diodes in a
crystal radio set that is using a Unilateral 'Ideal Transformer'
Simulator (UITS), the optimum audio load resistance required for
that diode can be easily dialed up just by setting SW3 for the
loudest volume. The diode is then not penalized for being used
in a poor impedance environment (for that diode).
- The sensitivity of various headphones may be compared
without the problem of needing an optimum audio transformer for
each. Just adjust SW4 for maximum volume on each headphone and
read the approximate optimum source resistance from the
calibration.
- One can determine, in a particular crystal radio set, how
closely a particular real-world transformer emulates an ideal
one.
- One can easily demonstrate how the frequency response (tone
quality) of a particular headphone changes as a function of the
source resistance driving it by changing the setting of SW4.
- One can also find out out if one's real-world audio
transformer alters tone quality. This can happen if its shunt
inductance is too low or if its distributed winding capacitance
is too high.
- The average audio impedance of headphones can be
determined. For more info on this, see Articles #2 and 3.
- An added feature of the device as implemented is the
capability of adding a 20 dB boost to the audio signal (this is
where the plus... comes from). This feature does not affect the
input and output resistances. It can be used to just add volume
to weak signals, or as an aid in centering tuning on a very weak
signal.
- In normal operation (20dB boost turned off), the UITS is
calibrated to provide no power gain of loss. It has a flat
frequency response +/- 0.3 dB over the audio band of DC - 3.3
kHz.
2. What is it?
- The UITS, unlike a real world transformer, can pass a signal
from the input port (J1) to the output port (J2), but not
from J2 back to J1. The 'unilateral' in the name comes from
this property. See Fig. 3. A real world transformer is
bilateral. That is, it can pass a signal in either direction.
- A good transformer has very little loss. The UITS can be
set to have no power loss (or gain), no matter what the
effective turns ratio setting is. The effective turns ratio is
controlled by the settings of SW3 and SW4. A real world
transformer has a turns ratio of, say 'n'. This gives it an
impedance transformation ratio of n^2. That is, a resistor of
value R, connected to one winding will be reflected as a value
R*(n^2) or R/(n^2) at the other. 'n' is a fixed parameter of
the real world transformer unless it has taps, then several
various values of 'n' can be obtained. The UITS can be adjusted
with SW3 and SW4 to a very wide range of transformation ratios.
It has the advantage of independent control of input and output
resistance by means of switches, with no power loss for any
combination of input and output resistance.
3. Short tutorial on some aspects of audio transformer
utilization in crystal sets.
One of the issues one encounters when designing a high
performance crystal radio set is determining the optimum parameters for
the detector-to-headphone audio coupling transformer. Its impedance
transformation ratio is the main factor to be considered, though the
inherent loss and reactance parameters are also important. Another
factor is the primary and secondary impedance levels for which the
transformer was designed, compared with the levels to be used in its
crystal radio set application.
Consider the performance of two transformers having the
same transformation ratio, but originally designed to operate at
different impedance levels. They will not perform the same. To
illustrate this point we will consider a transformer designed to
transform a 10,000 Ohm source to a 90,000 Ohm load. This could be an
AES PT-156, Stancor A-53C or similar transformer originally designed to
couple the output of a first (tube) audio stage to push-pull grids. If
the designer did a good job, this transformer will have the lowest
possible loss consistent with its specified frequency range, power
handling capability and cost goals. If it were to be driven from a
40,000 Ohm source and loaded with a 360,000 Ohm load (still a 1:9
impedance ratio), its center-band power insertion loss will be increased
and the low frequency end of the band will be rolled off. The reason
for the increase of center-band loss is that the shunt resistance caused
by losses in the iron core load down the now higher source resistance
(40,000 Ohms) thus increasing loss. The shunt inductive reactance of
the primary winding, at the low end of the band loads down the now
higher source resistance (40,000 Ohms) more than before, thus increasing
the roll-off at the low frequency end of the audio band. The high end
of the audio band will also probably be rolled off because the reactance
of the shunt capacitance of the primary winding will cause more loss
when being driven by a 40,000 Ohm source than one of 10,000 Ohms. On
the other hand, if the transformer was driven from a 2,500 Ohm source
and fed a 22,500 Ohm load, center-band power insertion loss again still
be increased. The reason is the ratio of the source resistance to the
series resistance of the primary winding is not as high as when the
source was 10,000 Ohms. More of the input power will be dissipated in
this series resistance and less transferred to the secondary. A similar
loss effect from the winding resistance occurs in the secondary. The
low frequency end of the band will reach to lower frequencies than
before, but the high end may get some roll-off due to leakage inductance
in the primary and secondary windings. One can think of this effect by
visualizing a parasitic inductor in series with the primary and
secondary windings.
4. The Unilateral 'Ideal Transformer' Simulator.
How should one proceed in determining the specifications
for a transformer that will provide optimum performance in the crystal
radio set? One may not know the audio source resistance of the diode
detector, or even the average impedance of the headphones load. The
UITS can be used to find these two values. It also has a 20 dB gain
switch option that can be used to enable reception of very weak signals
as well as a switch to block DC from the phones, if desired. There are
two operating adjustments. One sets the input resistance Ri, the
other the output resistance Ro. These two settings don't
interact. The equivalent real-world transformer turns ratio is
the square root of the ratio of the two resistance settings. Here are
some ways that the UITS can be used:
- Compare the performance of a candidate transformer to that
of an ideal transformer to see how much signal is lost in the
candidate. There is no point in looking for a better
transformer if the difference between the two is small.
- Use it to find the impedance transformation ratio that would
be optimum for the crystal radio set/headphone combination being
used.
- Use it in place of an actual transformer.
- Enhance reception of very weak signals.
- See bullets in the "What's it good for?" section, above.
To use the UITS, connect it between the detector output and
headphones. Insure that the diode has an appropriate RF bypass
capacitor. Set the amplification to 0 dB. Adjust each rotary
switch independently for the loudest volume. Calculate the
impedance transformation ratio from the settings of S3 and S4. A
transformer specified with this ratio is optimum for the detector
and headphone impedances being used, all other things being equal.
Its specifications should include primary and secondary source and
load resistances about equal to the values determined with the UITS.
A transformer that has factory specified impedance levels as much as
four times lower than desired, but with the correct transformation
ratio, and a frequency response range much wider than 0.3-3.3 kHz
will probably work well.
Note. The parallel RC (a 'benny') (see Article #5),
needed in series with the primary of a real world transformer, is not
needed with the UITS because its input resistance is the same for DC as
for AC.
|
|
Fig. 1
|
Fig. 2
|
Some component specifics:
- B: 9 Volt batteries.
- IC: JFET input op-amp such as one section of an LF353, TL081
or M34002. Basically, it should have a JFET input and a
gain-bandwidth product of 3 MHz or more.
- The 22 uF caps, electrolytic or tantalum, should have a
voltage rating between 10 to 25 Volts.
- The resistor values shown in the schematic are those in the
standard 5% series of values. The use of resistors that difer
by +/- 10% from the values shown should not have an appreciable
impact on performance of this unit.
5. Setup.
Calibration is simple. With SW2 in its 0 dB position and
SW3 and SW4 at their 10k Ohm settings, set potentiometer P for zero
gain. To do this, load J2 with a 10k Ohm resistor and feed a 1 kHz
signal from an audio generator into J1. Adjust P so that the output
voltage at J2 equals the input voltage at J1. If no audio generator is
available, connect the output of the crystal radio set diode detector to
J1 (no audio transformer to be used), and a headphone set of about 10k
ohm impedance (2k ohm DC resistance) to J2. Tune in a station and
adjust potentiometer P so that the volume is the same as when the
detector output feeds the headphones directly. This setting does not
have to be changed in the future. Note: Connect the output of the
crystal radio set detector to the UITS with as short a length of cable
as possible in order to minimize added shunt capacity. If the tone
quality of the signal changes from one resistance setting of SW3 to
another, the shunt capacity in the detector output circuit is too high.
This can be caused by using a diode RF bypass capacitor or an
interconnecting cable of too high a shunt capacitance for the resistance
setting of SW3 being used. I use an eighteen inch length of RG-59 type
coax for my cable. It has a capacitance of about 20 pF per foot.
The performance of magnetic diaphragm type headphones
can be affected by the DC current passing through them when no coupling
transformer is used. SW5 is provided for those who choose to block the
DC.
6. Schematic for version B (Added 05/25/2003). The differences
between this version and that shown in Fig. 3 are:
- The output resistance range is changed from 40k-150 ohms to
20k-8 ohms. This allows the use of the UITS with typical
dynamic headphones.
- The DC blocking is made fixed (SW5 is eliminated).
- The schematic shows only provision for input impedances up
to 640k. The extra switch position for 1.28M shown in Fig. 3 may
be added if desired.
|
Quantitative insights into Diode Detector
Operation derived from Simulation in SPICE, and some Interesting new
Equations relating diode parameters to weak signal sensitivity
Quick Summary: Several new
equations are presented showing various relations between diode
detector rectified current, input AC and output DC power, insertion
power loss and the 'Linear-to-Square-Law Crossover Power Point' (LSLCP).
The LSLCP is an operating point where the diode detector is operating
half way between its linear and square law modes. Bear in mind that
the LSLCP is a point on a graph of output DC power vs input RF power of
a diode detector system. It is not a point on a graph of DC
current Vs voltage of a diode. Article #27 shows actual measurements
on a crystal radio set using eleven different diodes, that tends to
experimentally back up the validity of equation #5 and those following
it.
This Article, #15A, used to be Part 1 of the old Article
#17.
Definitions of terms to be used:
Class A Impedance matching condition in which
R1=R2=Rxc
Class B Impedance matching condition in which R2=2*R1 and
sqrt(R1*R2)=Rxc
LSLCP A point on the curve of output power vs input power of a
diode detector where it
operates half way between its linear and square law
mode
Plsc(i) Input power at the linear-to-square-law crossover point
Plsc(o) Output power at the linear-to-square-law crossover point
Is Saturation current of the diode
n Ideality factor of the detector
DIPL Detector insertion power loss in dB
DIPLR Detector insertion power loss ratio (ratio of output to input
power)
DIR Detector input resistance (AC)
Pi Available input power
Po Output power
sqrt Take the square root of the following expression
Kt Temperature in degrees Kelvin
C. Temperature in degrees Celsius
Ri Detector input resistance
Ro Detector output resistance
R1 Source resistance
R2 Load resistance
I2 Rectified current
Rxc Slope of voltage/current curve of a diode at the origin.
Rxc=0.0256789*n/Is, at 25° C.
S11 A measure of input impedance match. S11=20*log|[(|Ri-R1)/(Ri+R1)]|.
S11 is always
a negative number, and the greater its absolute value,
the better the impedance match.
SPICE A computer circuit simulation program. ICAP/4 from
Intusoft was used in all simulations.
The diode detector circuit to which we will refer is
shown in Fig. 1.
Fig. 1
Assumptions used in the following discussion:
- The Q and L/C ratio of tuned circuit T are assumed to be
high and low enough, respectively, so that the 'stored energy
effect' of T prevents any appreciable clipping of the positive
voltage wave form peak by diode D1.
- The value of C2 is assumed to be high enough so that a
negligible amount of RF voltage appears across it.
- The diode parameters Is and n are known from measurement or
a Data Sheet. A simplified method of estimating Is is given in
Section 2, Article #4, but the parameter n has to be estimated.
A method for measuring both Is and n is given in Article #16.
The effect of the series parasitic resistance of the diode is
assumed to be negligible - as it is at low signal levels for
most all detector diodes. Diode back leakage current from
either 'parasitic leakage' or operation with voltage swings
reaching into the 'reverse breakdown current' region is assumed
to be negligible. The diode temperature will be assumed to be
25 degrees C.
Approach: The RF signal input power range is
divided into two regions and one point; impedance and power
relationships are determined. Refer to Figs. 2 and 3. Two Cases will
be considered. In Case A, R1=R2=Rxc=0.0256789*n/Is. In Case
B, R1=Rxc/sqrt2 and R2=Rxc*sqrt2.
- The low power region: Here, the relation between output
power and input power approaches 'square-law'. That is, for
every one dB change in input power there is about a two dB
change in output power. The detector input and output
resistances approximate Rxc.
- The high power region: Here, the relation between output
power and input power approaches 'linear'. That is, for every
one dB change in input power there is about a one dB change in
output power. The detector input and output resistances are no
longer equal. The detector input resistance is equal to about
half of R2. The detector output resistance is about twice R1.
- The point where the two areas overlap equally: This is the
'linear-to-square-law crossover point' (LSLCP). At this point
there is a 10*log(sqrt2) dB change in output power for every 1.0
dB change in input power (slope of about 1.5). If R1 and R2 are
both equal to Rxc, in Case A the detector input resistance is
about 12% less than Rxc and its output resistance is about 12 %
greater than Rxc.
Transition from the linear to the square law region:
All good diode detectors, at high input power levels, if well impedance
matched at input and output, have a low insertion power loss (a fraction
of a dB). If the input power is reduced, at first the output will drop
approximately dB for dB in step with the input. If the input is further
reduced, the output will start to drop faster (in dB). This can be
thought of as the onset of noticeable 'detector insertion power
loss'. The insertion power loss at the LSLCP, in two SPICE simulations
(see Classes A and B below), is about 5 dB. Put another way, at the
LSLCP the output power is about 0.3 times the available input
power. This power loss figure changes by less than 0.1 dB between Cases
A and B.
Most crystal radio sets can deliver a readable signal at
an input of Plsc(i) Watts. It would obviously be desirable to lower the
input power at which the LSLCP occurs so that more of the weak signals
would be closer to the linear mode of operation, experience less
insertion power loss and therefore be louder.
Example SPICE simulation of a diode detector at 25°
C.: Figs. 2 and 3 show power relations at various power levels.
The LSLCP is shown by a red arrow.
In the SPICE simulations
for these graphs, the source and load resistances, R1 and R2, are equal
to Rxc (Case A). The
DIPL values for Case B (Fig.3) are within 0.4 dB of those of Case A.
The main difference is the lower DIPL values in Case B at high input
powers. For instance, the insertion power loss at an input of -48.912
dBW is 0.76 dB for Case A and 0.30 for Case B. The loss figures from
the equations that follow are quite close to those that occur in a SPICE
simulation of both Case A and Case B.
At input power levels several times or more below the
LSLCP, the impedances of the input and output ports of the detector both
approach Rxc for both Cases, A and B. At input power levels several
times or more above the LSLCP, the detector approaches operation as a
peak detector having a low insertion power loss. In this condition the
input RF resistance of the detector approaches half the output load
resistance and the output resistance of the detector approaches twice
the RF source resistance. Summary: In Case A, the
detector input and output ports both approach an impedance matched
condition when the signal power is several times lower than that at the
LSLCP. At signal power inputs several times greater than that at the
LSLCP, a moderate impedance mismatch exists at both the input and output
ports. In Case B, conversely, the detector input and output
ports are both are moderately impedance mismatched when the signal power
is several times lower than that at the LSLCP. At signal power inputs
several times greater than that at the LSLCP, both input and output
ports approach an impedance matched condition.
Simulated diode detector output power and insertion
loss vs input power, Case A.
This diode has a low saturation current, compared to that used in the
average
crystal set, Is=38 nA, n=1.03 The LSLCP is shown by the
red arrow.
|
|
Fig. 2 - A SPICE simulation of the
relation
between output and available input power. |
Fig. 3 - Data from a SPICE simulation showing
detector insertion power loss vs. input power.
|
Note the following in Fig. 2: At input power
levels well above the LSLCP, the relationship between input and output
power (see the data points, not the Least Squares Line) approaches
linearity. That is, the output changes about one dB for every one dB
change in input. At input power levels well below the LSLCP, the
relationship between input and output power (see the data points, not
the Least Squares Line) approaches a square law relationship. That is,
the output power changes about two dB for every one dB change in input
power. This has bad implications for weak signal reception. If
a weak signal fades, the detected signal will drop twice as many dB as
the reduction in input signal strength. For best weak signal
sensitivity, one should push the LSLCP to as low a power level as
possible. This moves weak signals closer to the LSLCP and linear
operation (less detector power loss), and thus increases volume.
Lowering of the LSLCP power is associated with using a diode having low
values for n and Is, and impedance matching the antenna-ground system
impedance and headphone impedance to the now higher values of detector
input and output impedances. For good results, one must make sure the
impedance transforming means does not introduce other losses. A high Q
tank inductor, tuning capacitor, and low loss audio transformer are
important. It may be difficult to achieve the required greater
impedance transformations in a low loss manner.
Example: Assume that Is=38 nA and n=1.03, as was
used in the graphs and chart above. Rxc becomes approximately 696009
ohms. R1 and R2 are each fixed at 696009 ohms for all simulation points
in Case A. This establishes a very good input and output impedance
match at low signal levels and a moderate match at higher levels. The
input return loss (S11) is better than -14 dB at signal levels up to 12
dB above Plsc(i). S11 approaches about -9.5 dB at very high input power
levels. The input impedance match conditions are reversed in Case B. Rxc
is still 696009 ohms but R1 is set to 492153 and R2 to 984305 ohms.
Now, at low input power levels, the input and output are somewhat
mismatched (S11=-15.3 dB), but at high signal power levels, a very good
impedance match is approached. The bottom row shows these two
conditions.
Unpublished information from Xavier Le Polozec indicates
that the optimum practical compromise values for R1 and R2, for input
powers well below the LSLCP to well above it is: R1=Rxc and R2=Rxc*sqrt2.
The diode detector equations:
The following equations are developed for the Class A
termination condition of R1=R2=Rxc. They give insertion
power loss values to within a fraction of a dB of those provided by
SPICE simulation for both Cases A and B. The output current, I2, is
different for Class A and B.
Observation of a curve of output vs. input power
(in dB), from SPICE simulation of a Class A terminated detector reveals
a slope of 1.5 at an input power value of -78.91 dBW, for the particular
diode used. This is the LSLCP for input power. Another observation
is that the rectified diode current I2 at the LSLCP point appears to
be very closely two times the Is of the diode. This two
times figure appears to be apply to all diodes. Note: The Plsc(i) of
-78.91 dBW occurs when the detector parameters are R1=R2=Rxc and the
diode parameters are: Is=38 nA, n=1.03 and temperature is 25° C. In
general, the 'two times' figure does not hold for termination conditions
other than R1=R2=Rxc.
Differentiating the Shockley diode equation with respect
to the diode junction voltage yields.
Diode junction resistance=Rxc=0.0256789*n/Is ohms.
(0)
I2=2*Is. (From the
paragraph above) (1)
Some obvious relations: Output power=Po=(I2^2)*R2
Watts. The output load R2 has been specified as equal to Rxc, Rxc is
defined in equation (0) and I2=2*Is at the LSLCP. Substituting into the
equation for Po, we get:
Plsc(o)=0.102716*Is*n. (2)
A proper relation between Po, Pi and I2 requires that I2
approach zero as Po/Pi approaches zero, that Po/Pi approach
proportionality to I2 as I2 becomes low (the square law relation) and
that Po approach Pi as I2 becomes very high. Also, at an output power
of Plsc(o), I2 must equal 2*Is. Curve fitting suggests this
relationship: Po/Pi=(I2/(I2+4*Is). This equates to:
DIPLR=I2/(I2+4*Is)
(3)
Since, at the LSLCP, I2=2*Is (eq. 1), Plsc(i)=Plsc(o)*3.
(4)
Substituting the value of Plsc(o) from equation 2 into
equation 4 results in: Plsc(i)=0.308148*Is*n (4a)
A lot of mathematical manipulation of the relations
given above results an equation that fits the simulation data quite well
over the whole range of the graph in Fig. 2.
Po=[sqrt(0.102716*n*Is+Pi)-sqrt(0.102716*n*Is)]^2
Watts. (5)
Po={sqrt[Plsc(o)+Pi]-sqrt[Plsc(o)]}^2
Watts. Normalized to Plsc(o). (5n)
A rearrangement of the terms in equation (5) yields:
Pi=Po+sqrt(0.41104*n*Is*Po) Watts.
(5r)
Pi=Po+2*sqrt(Plsc(o)*Po) Watts.
Equation (5r) normalized to Plsc(o), by using equation (2). (5rn)
From equation (5r), at low output power power levels,
the input power required to produce a given output approaches:
Pi=sqrt(0.41104*n*Is*Po)
(5Li)
Prearranging terms of equation 5Li:
Po=(Pi^2)/(0.41104*n*Is) (5Lo)
An equation that fits the detector insertion power loss
ratio (DIPLR) is obtained by dividing equation (5) by Pi:
DIPLR=[sqrt(1+0.102716*n*Is/Pi)-sqrt(0.102716*n*Is/Pi)]^2
Ratio of output to input power (Po/Pi). (6)
DIPLR={sqrt[1+Plsc(o)/Pi]-sqrt[Plsc(o)/Pi]}^2
Normalized to Plsc(o) by dividing eq. (5n). (6n)
One can determine the DIPLR at which the diode detector
is operating, for a particular signal being received, assuming that the
phones are reasonably well impedance matched to the output resistance of
the diode. Adjust the DC load on the detector to 0.0256789*n/Is
ohms.** Measure the DC voltage V2 developed across the DC load
resistor.
DIPLR=V2/(V2+0.1027156*n) (7)
Interesting note: A simple
manipulation of Equations #0, 2 and 4 shows that, at the LSLCP, the RMS
value of the AC signal at the input of the diode is: (0.08895*n) V, and
it is independent of Is.
** See articles #16 and #27 for info on determining the
Is and n of diodes as well as measurements on some diodes.
Equation (5r) seems
important. It shows that the input
power required for a specific output power is reduced if n and/or Is is
reduced. At low input powers, the required input power for a specific
output power approaches direct proportionality to the square root of n
and/or Is, as shown in equation (5Li). The product n*Is can be
considered to be a 'figure of merit' for diodes as weak signal
detectors, provided input and output impedance matching exist and
lossesw from passive components remain unchanged. The
ideality factor (n) and saturation current (Is) of the diode are
important parameters in determining ultimate very weak signal
sensitivity. If all other diode parameters are kept the same, the
weak signal input and output resistances of a diode detector
are directly proportional to n and inversely proportional to Is. Assume
a diode with a value of n equal to oldn is replaced with an identical
diode, except that it has an n of newn, and the input and output
impedances are re-matched (the new impedances are doubled). The result
will be a detector insertion power loss change of: 10*log(oldn/newn)
dB. That is, a doubling of n will result in a 3 dB increase in
insertion power loss, assuming the input power is kept the same and
input and output impedances are re-matched. The result is a 3 dB
reduction of output power (volume). A similar effect occurs if Is of
the diode is increased except that this change reduces the impedances
that must be rematched instead of increasing them.
Warning: Don't use two diodes in series if
you want the best weak signal sensitivity. The result of using two
identical diodes in series is the emulation of an equivalent single
diode having the same Is but an n of twice that of one
original diode.
Experimental measurements on eleven different diodes
used as detectors is shown in Article #27. Close correlation between
these equations and actual measurements is demonstrated. |
A Procedure for Measuring the
Saturation
Current and Ideality Factor of a Diode, along with Measurements on
various diodes
Quick Summary: A
schematic and operational instructions are given for a device for use in
measuring Saturation Current and Ideality Factor of a diode.
Measurements of various detector diodes are included.
The Saturation Current and Ideality Coefficient of a
diode can be determined by measuring an applied junction voltage along
with the associated current flow at two different voltages. These two
data pairs are then substituted into the Shockley diode equation to
create two simultaneous equations in Is and n, and then solved for Is
and n. Since the equations include exponential functions, they can not
be solved by ordinary algebra. Numerical methods must be used.
The Shockley diode equation at 25 degrees
C. is: Id = Is*(exp(Vd/(0.0256789*n))-1) Amps. Id =
Diode Current (amps), Is=Saturation Current (amps), Vd = Diode
Voltage, n = Ideality Coefficient. The series resistance Rs of the
diode is ignored because the measurement currents are so low that the
voltage drop across Rs is negligible. Measurements have shown that Is
and n of point contact germanium diodes can vary with current, but are
relatively constant, down to very low currents, when the current is
under six times Is. Silicon p-n junction diodes exhibit values of Is
and n that vary with current. The values for Is and n of Schottky
diodes are quite constant over the range of currents used in ordinary
crystal radio set reception.
A convenient set of measuring currents is about 6*Is and
3*Is. Substituting Id = 6*Is, then Id = 3*Is into the Shockley and
solving for Vd yields: For Id = 6*Is, Vd = 0.05000*n volts. For Id =
3*Is, Vd = 0.03561*n volts. The value of n will probably be between
1.0 and 1.2 for the type of diodes used in crystal radio sets, so use
1.1 in determining the applied voltage to use. Suggested voltages to
use are about 0.055 and 0.039 volts, although other values may be used.
S1 is a triple pole double throw switch, S2 is a push
button momentary-contact SPST switch. DVM is a digital voltmeter with
10 Meg input resistance having a 200 mV range setting. S3 is a range
switch that enables greater precision when using a conventional 3 1/2
digit DVM. It is also used when measuring diodes having a high Is. R2
is used for coarse setting of the diode voltage. R1 is a ten turn
precision 20k pot such as part # 594-53611203 from Mouser. It is used
for fine setting of the diode voltage.
Procedure for Measuring Is and n:
- Set S3 for 300k for diodes expected to have a low to medium
Is. Set S3 to 100k if the diode is expected to have a high Is.
S4 to HC and R1 to 1 about turn from point B.
- Take Data Set #1: Set S1 to V. Push S2 and adjust R2 to
obtain a reading of about 0.055 volts. Use R1 to set the
voltage to the voltage desired (0.055 volts is suggested). Call
this voltage V1. Set S2 to I, read the DVM and call that
voltage V2.
- Take Data set #2: Set S1 to V. Push S2 and adjust R2 to
obtain a reading of about 0.039 volts. Use R1 to set the
voltage to the voltage desired (0.039 is suggested). Call this
voltage V3. Set S2 to I, read the DVM and call that voltage V4.
- The diode voltage (Vd1) from Data Set #1 is V1. The diode
current from Data Set #1 (Id1) is (V2/300,000)-(V1/10,000,000)
or (V2/100,000)-(V1/10,000,000) Amps, depending on the setting
of S3. The diode voltage (Vd2) from Data Set #2 is V3. The
diode current (Id2) is (V4/300,000)-(V3/10,000,000) or
(V4/100,000)-(V3/10,000,000) Amps, depending on the setting of
S3.
- The two data sets Vd1, Id1 and Vd2, Id2 must now be entered
into two Shockley diode equations (shown above) in order to make
two simultaneous equations in Is and n. Solving them will yield
values for Is and n, measured at an average current of about
4.25 times Is.
A numerical equation solver can be used to solve the two
simultaneous equations for Is and n. One is available in MathCad.
If you have MathCad 5.0 or higher, go to http://www.agilent.com/.
Click your way through Communications, Communications Designer
Solutions, RF and Microwave, Schottky Diodes, Library, MathCad
worksheets and download the file: sch_char.mcd. Execute it in
MathCad, then enter your Current and Voltage values: Id1, Vd1 and
Id2, Vd2 as I2, V2, I1 and V1. Pull down 'Math' and click
'Calculate Worksheet" . The program calculates Is and n. Since
most crystal set operation occurs at currents so low that there is
negligible voltage drop across the diodes' parasitic series
resistance, there is no need to enter any new numbers for I3, 4, 5
and V3, 4, 5 on the worksheet. The program sch_char.mcd does not
work in versions of MathCad earlier than 6. If you have an earlier
version of MathCad, and it has a non-linear equation solver, actual
entry of the Data Set will have to take place without the
convenience of the sch_char program. Those who do not have MathCad
but do have Microsoft Windows Word can get an unformatted view of
the default data and text provided in the MathCad program by
clicking
here.
There is currently available on the Web, a program from
Polymath Software at: http://www.polymath-software.com/. This program
has many capabilities, and among them is a nonlinear equation solving
capability. A free demo copy of the latest program is available for
download, but is limited to 20 uses. After that, for more usage, you
have to buy it.
Some programmable pocket calculators include a nonlinear
equation solver. One calculator that has one is the HP 32S Scientific
Calculator. A program to solve for n and Is takes only 28 steps of
program memory and is
here.
Mike Tuggle posted on 'The Crystal Set Radio Club' the
following simple procedure for determining Is and n by using a
spreadsheet. "In lieu of an equation solver package, the Schottky
parameters can be solved for by simple trial-and-error. This is easily
done with an ordinary spreadsheet, like Excel or Lotus. For the two
measurement points, (Id1, Vd1) and (Id2, Vd2), set up the spreadsheet to
calculate: Id2[exp(Vd1/0.0257n) - 1] and, Id1[exp(Vd2/0.0257n) - 1].
Then experimentally plug in different trial values of n, until the two
expressions become equal. This gives the correct value of n. Now, plug
this value of n into: Is = Id1 / [exp(Vd1/0.0257n) - 1] or, Is = Id2 /
[exp(Vd2/0.0257n) - 1] to get the correct value of Is." An Excel
spreadsheet constructed as Mike suggested is
here.
An example from data taken on an Agilent HBAT-5400 is entered, for
reference, on line 2. Line 3 may be used for calculations using data
from other diodes. Column H automatically calculates a value for Is
each time n is changed. All one has to do is enter the values as
described above in columns A through E and hit enter.
Caution: If one
uses a DVM to measure the forward voltage of a diode having a high
saturation current, a problem may occur. If the internal resistance of
the DC source supplying the current is too high, a version of the
sampling voltage waveform used in the DVM may appear at its terminals
and be rectified by the diode, thus causing a false reading. One can
easily check for this condition by reducing the DC source voltage to
zero, thus leaving only the internal resistance of the source in
parallel with the diode, connected across the terminals of the DVM. If
the DVM reads more than a tenth of a millivolt or so, the problem may be
said to exist. It can usually be corrected by bypassing the diode with
a ceramic capacitor of between 1 and 5 nF, preferably, an NPO type. I
use a 0.047 uF NPO multi-layer ceramic cap from Mouser Electronics.
Connect the capacitor across the diode with very short leads, or this
fix may not work.
Tips
- If the Is of the diode under test is too high, 0.055 volts
will not be attainable for V1 in step 1. The solution is to set
switch S3 to 100k. The calculations for diode current then
become: Id1=(V2/100,000)-(V1/10,000,000) Amps and
(Id2=V4/100,000)-(V3/10,000,000) Amps.
- If the voltage readings seem to unstable, try placing the
measuring setup on a ground plane and connect the common lead of
the DVM to it. A sheet of household aluminum can be used for
the ground plane. Use shielded cable from the lead from the DVM
to the test setup.
- The voltage readings are very sensitive to diode
temperature. You can see this easily by grasping the diode body
with thumb and forefinger and noting the change in the voltage
reading when measuring V1 or V3. Don't take data until the
readings stabilize. Saturation current is a strong function of
junction temperature. For germanium and the usual (n-doped)
Schottky diodes, a temperature increase of 10° Celsius results
in a saturation current increase of about two times. A simple
rule is: For each 1° C. increase in temperature, Is increases by
7.2%. The figures are different for zero-bias-type Schottkys.
Here, a 14 degree C. (25 degree F.) change in temperature will
result in approximately a two times change in Is.
- Shield glass enclosed diodes from ambient light by placing a
cardboard box over the unit. Many diodes have a photo-diode
response and will give an output voltage when exposed to light
even if no current is applied.
Note: A simplified method of determining the Saturation
Current of a diode, if the Ideality Factor is estimated in advance is
shown in Section #2 of Article #4.
Summary of measurements on some
diodes:
The following charts show typical values for Is and n
for diodes that might be used in crystal radio sets. One can see, for
any particular diode, that Is and n do not vary by much over a moderate
current range. Therefore, they may be considered to be dynamically
constant when receiving a signal. Each value of n and Is is calculated
from two voltage/current pairs as described above. The diode current
(Id) given for each of the n, Is pairs is the geometric mean of the two
currents used in the measurement. A Fluke model '89 IV' 4-1/2 digit DVM
was used to enable measurements down to as low as 15 nA on some diodes.
Noise problems cause some measurement error at low currents. That is
the reason for the fluctuations in some of the readings. Values of n
very close to 1.0 or below are obvious measurement errors. Those low
values for n should have come out somewhat higher and the associated
values of Is, also higher.
Note that the germanium diodes show an unexpected
tendency to increased values for Is and n at the higher currents. The
1N4148 silicon p-n junction shows the expected increase of Is and n at
lower currents. The Schottky diodes seem to have pretty constant values
of Is and n across the current ranges measured. Experiments
described in Article #27 indicate that the measured values of Is and n
for silicon Schottky diodes tested here, when used as detectors, remain
at the measured values at rectified currents so low that a voice signal
is barely readable. This is not necessarily true for all germanium
diodes.
Table 1 - Measured
Is and n values for various diodes, over a range of currents
(Id), in nA. |
1N4148 silicon p-n junction diode
|
Base-emitter junction of 1N404A Ge
transistor
|
Blue Radio Shack 1N34A Ge diode having no
nomenclature
|
Agilent
HBAT-5400 Schottky, high Is version
|
Infineon BAT62-03W Schottky
diode
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
710k
|
1.73
|
1.23
|
|
|
|
710k
|
1.71
|
3500
|
|
|
|
|
|
|
|
|
|
570k
|
1.04
|
1800
|
|
|
|
|
|
|
|
|
|
350k
|
1.75
|
1.45
|
|
|
|
350k
|
1.69
|
3200
|
|
|
|
|
|
|
177k
|
1.87
|
2.19
|
179k
|
1.03
|
1670
|
177k
|
1.61
|
2550
|
|
|
|
|
|
|
88k
|
1.82
|
2.26
|
|
|
|
88k
|
1.51
|
1980
|
|
|
|
|
|
|
44k
|
1.80
|
1.98
|
56k
|
1.01
|
1540
|
44k
|
1.39
|
1470
|
|
|
|
|
|
|
22k
|
1.88
|
3.00
|
18.9k
|
1.01
|
1580
|
22k
|
1.28
|
1100
|
|
|
|
|
|
|
11k
|
1.89
|
3.10
|
|
|
|
11k
|
1.22
|
950
|
|
|
|
|
|
|
5500
|
1.93
|
3.80
|
5700
|
1.04
|
1660
|
5500
|
1.14
|
800
|
8100
|
1.15
|
265
|
|
|
|
2760
|
1.94
|
3.90
|
1790
|
0.98
|
1730
|
2760
|
1.10
|
750
|
|
|
|
2600*
|
1.06
|
248
|
1380
|
2.02
|
4.90
|
|
|
|
1380
|
1.05
|
680
|
|
|
|
|
|
|
690
|
1.98
|
4.40
|
620
|
0.99
|
1740
|
690
|
1.20
|
830
|
990
|
1.15
|
248
|
970
|
1.04
|
240
|
343
|
2.06
|
5.30
|
|
|
|
343
|
1.01
|
670
|
360
|
1.15
|
265
|
341
|
1.04
|
236
|
170
|
2.18
|
6.70
|
|
|
|
170
|
1.08
|
720
|
160
|
1.15
|
255
|
133
|
1.04
|
236
|
|
|
|
|
|
|
|
|
|
76
|
1.15
|
254
|
87
|
1.04
|
236
|
|
|
|
|
|
|
|
|
|
|
|
|
59
|
1.01
|
228
|
|
|
|
|
|
|
|
|
|
40
|
1.15
|
261
|
39
|
1.06
|
233
|
* This Infineon diode has an unusually high series
resistance of 130 ohms. The voltage drop across this resistance is low
enough in all the measurements to be ignored, except for the highest
current one. There, a correction for the voltage drop was made.
Table 2 - Measured
Is and n values for various diodes, over a range of currents
(Id), in nA. |
Radio Shack Ge 1N34A diode marked
12101-3PT
|
Agilent HBAT-5400 Schottky diode (low Is
version)
|
Agilent HSMS-282M quad Schottky, all four
diodes in parallel
|
Agilent HSMS
-286L triple Schottky, all three diodes
in parallel
|
One diode
of Infineon BAT62-08S triple diode Schottky
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
Id
|
n
|
Is
|
47k
|
1.28
|
230
|
|
|
|
|
|
|
|
|
|
|
|
|
17k
|
1.18
|
188
|
|
|
|
|
|
|
|
|
|
|
|
|
9.5k
|
1.16
|
174
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6.7k
|
1.03
|
102
|
|
|
|
|
|
|
4650
|
1.03
|
143
|
2.8k
|
1.13
|
160
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1140
|
1.03
|
47
|
1750
|
1.04
|
76
|
|
|
|
630
|
1.15
|
162
|
510
|
1.03
|
104
|
470
|
1.02
|
41
|
|
|
|
700
|
1.02
|
142
|
|
|
|
|
|
|
|
|
|
360
|
1.04
|
76
|
|
|
|
205
|
1.15
|
166
|
|
|
|
203
|
1.02
|
41
|
|
|
|
222
|
1.02
|
136
|
|
|
|
151
|
1.03
|
103
|
108
|
0.98
|
40
|
117
|
1.02
|
72
|
|
|
|
81
|
1.14
|
161
|
|
|
|
|
|
|
|
|
|
99
|
1.01
|
134
|
|
|
|
59
|
1.01
|
102
|
59
|
0.99
|
39
|
|
|
|
47
|
1.02
|
138
|
37
|
1.13
|
160
|
|
|
|
36
|
1.00
|
39
|
53
|
1.03
|
73
|
|
|
|
|
|
|
26.4
|
1.02
|
100
|
23.1
|
0.98
|
39
|
24.5
|
1.02
|
72
|
23.6
|
1.01
|
135
|
|
|
|
13
|
1.03
|
102
|
15.3
|
1.02
|
40
|
|
|
|
|
|
|
|
|
|
|
|
|
10.2
|
1.00
|
39
|
12.6
|
1.06
|
76
|
|
|
|
|
|
|
|
|
|
6.3
|
1.08
|
42
|
|
|
|
|
|
|
|
|
|
|
|
|
4.4
|
1.04
|
42
|
|
|
|
|
|
|
A rare germanium diode that seems to be ideal for many
crystal radio set designs is the FO 215, branded ITT. A search of the
Internet has not turned up a manufacturer's datasheet. ITT is not in
the germanium diode business anymore, but from the Internet search it
appears that the original company was a German company named ITT
Intermetall. Some of their semiconductor business became ITT
Semiconductors. This was later sold, around 1997 to General
Semiconductor Industries. That business was later sold to Vishay. One
source indicated that General Instruments was also one of the
intermediate owners. Averages of measurements on three samples of the
FO 215 are: Is=109 nA and n=1.02. These measurements were made at an
average current of about 250 nA. Interesting note: The average
Is of the FO 215 diodes is about equal to the geometric mean of that of
the Agilent 5082-2835 and a typical 1N34A. I obtained my FO 215 diodes
from Mike Peebles at:
http://www.peeblesoriginals.com/ .
Article #27 shows detector measurements of how diodes
having different values of Is and n perform as weak signal detectors
when impedance matched at both input and out put. |
New ways to Increase Diode Detector
Sensitivity to Weak Signals, and a way to determine if a diode detector
is operating above or below its Linear-to-Square-Law Crossover Point
Quick Summary: The
very low signal sensitivity of a crystal radio set can be improved by
cooling the diode. This possibility arises when the rectified DC current
is below about twice the Saturation Current of the diode. Also see
Article #28 for more info on increasing weak-signal sensitivity.
Definitions of terms to be used:
Plsc(i) Input power at the linear-to-square-law
crossover point
Plsc(o) Output power at the linear-to-square-law crossover point
Is Saturation current of the diode
n Ideality factor of the detector
DIPL Detector insertion power loss
Pi Available input power
Po Output power
sqrt Take the square root of the expression following
C Temperature in degrees Celsius
Ri Detector input resistance
Ro Detector output resistance
R1 Source resistance
R2 Load resistance
I2 Rectified current
Rxc Slope of voltage/current curve of a diode at the origin
(axis-crossing resistance). Rxc=0.02568*n/Is, at 25° C.
Kt Temperature in ° Kelvin
S11 A measure of input impedance match. S11=20*log|[(|Ri-R1)/(Ri+R1)]|
SPICE A circuit simulation computer program. ICAP/4 from
Intusoft was used in all simulations.
The old Article #17 has been separated into two
Articles. This new Article #17A is a revision of Part 2 of the old #17.
Part 1 has been broken out and renamed "Quantitative Insights into
Diode Detector Operation Derived from Simulation in SPICE, and some
Interesting new Equations.". It is numbered15A.
Assume that a station one can barely read has a power
sufficient only to operate the detector at or below the
"Linear-to-square law crossover point" (LSLCP). This is the point where
the rectified diode DC current is about twice Is. Volume can be
increased if the Plsc(i) point could be shifted to a lower RF power
level. This will result in less insertion power loss since operation
will now be closer to the linear region. The RF power required to
operate a diode detector at its Plsc(i) point (at 25° C.) is shown as
equation (4a) in Article #15A. It can be rewritten as:
Plsc(i)=0.0010341*Kt*Is*n Watts (1)
When referring to the schematic of a diode detector,
Figure 1 will be used.
Fig. 1
Diode Detector Output and Insertion
Loss vs. Input Power. The LSLCP
is shown by the black arrow.
|
|
Fig. 2 - A SPICE simulation of the relation
between output and input power.
|
Fig. 3 - Data from a SPICE simulation
showing
detector insertion power loss vs. input power.
|
It is assumed that input and output are impedance
matched. One can see from equation (1) that if Is, Kt or n can be
lowered, the Plsc(i) point is lowered and therefore, the volume
from weak signals can be increased. The reciprocal of the product
of Is, n and Kt can be seen to be a sort of "weak signal diode figure of
merit" (WSDFM). It has been shown that in all semiconductor diodes, a
small % drop in Kt will result in a much larger % drop in Is from its
initial value. It must be remembered that the reduction of Is or Kt
increases Ri and Ro. If n is reduced, Ri and Ro are reduced.
Re-matching of impedances (Ri and Ro) is required to gain the benefits
being sought.
- Reduction of Is: The main limit to using a diode of
a lower Is has to do with the resultant increase in RF input (Ri)
and audio output (Ro) resistances of the detector. Practical
low loss RF and AF impedance matching will be a problem. At
input signal levels at or below the Plsc(i) point, those values
are about: Ri = Ro = 0.00008614*n*Kt/Is ohms. The
example in Figs. 2 and 3 are for a case where Ri and Ro are both
about 700k ohms, using a diode with an Is of 38 nA and an n of
1.03. This is close to the limit of practicality and applicable
mainly to crystal radio sets using a single tuned, high
inductance, high Q loop antenna with a high quality, high
transformation ratio audio transformer. A practical maximum
value for R2 for most high performance crystal radio sets
designed for use with an external antenna is about 330k ohms.
This requires a diode with an Is of about 80 nA instead of 38 nA,
for a good impedance match. The higher Is of the diode
increases Plsc(i) by about 3 dB and that reduces the
output of signals that are well into the square law region by
about 3 dB. Signals well above the LSLCP are hardly affected at
all. Note that "production process variation" of Is is usually
rather great. This approach is practical and just requires
selecting a diode type having the optimum Is. Simple as that,
no mumbo-jumbo. See Table 1 in Article #27 for measured Is
values of several diode types. Keep in mind that some diode
types can be damaged by static electricity. If the diode is not
destroyed, it's reverse leakage current gets elevated, ruining
weak signal sensitivity. Usually, diodes that have low values
of Is also have a low reverse breakdown voltage, increasing
their susceptibility to static electricity damage.
- Reduction of n: The value of n does not vary as much
as does Is among diodes of the same type. Schottky diodes
designed for detector use usually have a low value for n. N can
range between 1.0 and 2.0. Probably so called 'super diodes'
have a low n and their values of Is and n are such that a good
impedance match is realized in the particular crystal radio set
used. The use of a diode with a reduced n not only reduces
Plsc(i), but also reduces Ri and Ro, a reverse effect than that
from reducing (Is). Most diode types rated for use as detectors
or mixers usually have a low n.
- Reduction of Kt: The temperature of any diode can be
lowered by spraying it with a component cooler spray (221
degrees K.) every so often. A longer lasting, but lesser
cooling effect can be had if the diode is placed crosswise
through two diametrically opposite small holes in a small
housing (such as a 1'' dia. by 2.5 inch long plastic pill
container) with a stack of old style copper pennies in
the bottom to act as a thermal mass. This assembly is used
after being cooled in a home freezer to about 0 degrees F. (255
degrees K.). It is then taken out and connected in the crystal
radio set. An even lower temperature can be attained if some
pieces of dry ice (195 degrees K.) are substituted for the
pennies. The problem with reducing Kt is that (Is) is very
temperature sensitive, so it also changes. Agilent states in
App. note #1090 that the junction resistance of HSMS-2850
Schottky diode increases 100 times for a 70 degree K. reduction
in temperature. That indicates a much greater % change in (Is)
than in degrees Kelvin temperature. A 70 degree K. temperature
drop may reduce the Is by 100 times, raising Ri and Ro by 100
times. That ruins impedance matching and increases loss greatly
(the signal goes away). The answer is to experimentally try
diodes that have a high Is at room temperature (298 degrees K.),
that will drop to the correct value at the reduced temperature.
One candidate is the Agilent HSMS-2850 (room temperature Is =
3000 nA). Another is a 2N404A Ge transistor with the base and
collector leads tied together (room temperature Is = 1500 nA).
Most modern diodes sold as 1N34A have (Is) values ranging from
about 200 to above 600 nA. Measurements show that for germanium
or non-zero-bias type silicon Schottkys, a 10 degree C (18
degree F.) change in temperature will result in an approximately
two times change in Is. Other measurements show that with
zero-bias-type Schottkys, a 14 degree C. (25 degree F.) change
in temperature will result in approximately a two times change
in Is. This approach is not practical since the desired results
can be attained by selecting a diode type having the required Is
at room temperature.
The ideality factor (n) of the diode is an important parameter in
determining very weak signal sensitivity. If all other diode
parameters are kept the same, the weak signal input and
output resistances of a diode detector are directly proportional to
the value of n. Assume a diode with a value of n equal to oldn is
replaced with an identical diode, except that it has an n of newn,
and the input and output impedances are re-matched. The result will
be a detector insertion power loss change (weak signals only) of:
10*log(oldn/newn) dB. That is, a doubling of n will result in a
3 dB increase in insertion power loss, assuming the input power
is kept the same. This illustration shows the importance of a low
value for n.
Warning: Don't use two diodes in series if
you want the best weak signal sensitivity. The result of using two
identical diodes in series is the simulation of an equivalent single
diode having the same Is but an n of twice that of one
original diode.
A diode detector is operating at its LSLCP
(usually with about a 5 dB insertion power loss), if the average
rectified DC voltage across the resistive component of its load is
(n*51) mV. (If one doesn't know the n of one's diode detector, it can
usually be assumed to be about 1.07). A requirement for the (n*51) mV
relation to be correct is that the detector be approximately impedance
matched at its input for RF and at its output for audio and DC.
Specifically, the DC load resistance must be set to 0.026*n/Is
ohms (see Part 4 of Article #0 for info on n and Is). See Fig. 5 in
Article #26 for a method of adjusting the DC resistance of the diode
load and monitoring the rectified voltage. Typical values for n and Is
for many diodes may be found in Articles #16 and 27. The audio load AC
impedance matching requirement is not absolute if one is interested only
in hearing the volume delivered from ones headphones when the diode is
operating at its LSLCP. The reason is that volume is a slow and gradual
function of audio mismatch, for moderate mismatches. A two-to-one audio
mismatch causes a loss in audio output of only 0.5 dB. A four-to-one
mismatch causes a loss of 1.9 dB (hardly audible). |
Get 3 dB more Output for Greater Volume on
Strong Stations plus...
Quick summary: Over the years
many experimenters have realized that one could get "free" power from a
crystal radio set and operate an amplifier with it. This has been
successfully done by coupling an additional tuned circuit and detector
to the antenna and tuning it to a strong station. The rectified DC from
the station was then used to power an amplifier for boosting the audio
output of the crystal radio set without appreciably affecting its normal
operation, when tuned to a different station far enough removed in
frequency. This Article describes, possibly for the first time, a
method of using the carrier power of the station being received
to power an amplifier.
One third the total power in a 100% modulated AM
signal is in the sidebands that carry the audio modulation. An
ideal, 100% efficient Crystal radio set will convert all of the received
sideband power to audio output power. Call it audio power output #1.
What about the other two thirds of the power? That is the power
in the AM carrier that carries no audio information but has twice
the power of the sidebands (at 100% modulation). This Article shows the
circuit of a device that can be used to extract that carrier power and
use it to operate a micro-power op-amp. The op-amp uses the detected
audio voltage from the diode detector for its input and provides an
additional source of audio power. Call it audio power output #2. These
two audio power sources, #1 and #2 can be added together to create a
final output at least 3 dB more than the normally available audio power
output #1.
1. Background
Within the last year or so, Burr-Brown (now owned by
Texas Instruments) came out with a micro-power op-amp (OPA349) specified
to work with as little as a 1.8 volt DC power source. It draws a
minuscule 1 uA quiescent supply current. This op-amp opens the
possibility of building a device I call a "Free 3 dB Detector Load" (F3dBDL).
I have found that the F3dBDL will actually operate with an input signal
low enough to generate a rectified voltage as low as 1.2 volts DC.
Maybe all the OPA349s will work in this circuit at 1.2 volts. My F3dBDL
requires a minimum input carrier power of -53 dBW and a rectified DC
voltage of at least 1.2 volts.
2. A conventional diode detector
with standard output loads (DC and audio)
Any crystal radio set that uses an audio output
transformer can be represented by the simple circuit shown in Fig. 1.
V1, R1 represent the antenna-ground power source, impedance transformed
to the tank circuit. The detected carrier power is dissipated in the
resistive load R2. The detected side-band power is delivered to the
audio load R3.
3. Conventional crystal radio set
detector with the F3dBDL
The F3dBDL is intended to be used with signals strong
enough to cause the detector to operate in its peak-detection mode. In
this case, the DC load R2, seen by the diode D1 should equal to two
times the RF source resistance R1. D1 should also see an AC load
resistance of two times R1, at the primary of transformer T1. (See
Article #0 , Section 4, for more info on this.) The power dissipated in
the DC load R2 in the circuit in Fig. 1 will be used, in Fig. 2, to
power the op-amp U1. In Fig, 1 the audio output power is delivered to
the output load R3. In Fig. 2 audio output power is delivered to two
loads of value R3 and k*(R3). With proper selection of the relative
impedance transformation ratios of T1 and T2, the value of k may be
made equal to about 1. In addition, the output currents of T1 and
T2 become about equal. In this case, no current will flow in connection
X, and it can be eliminated. This gives us one 600 ohm instead
of two 300 ohm outputs. The resultant load resistance of twice
R3 will absorb twice the audio power than did R3 in Fig. 1, although at
twice the impedance (600 ohms). The resistive network R4, R5, R6 and
R7 biases + input terminal of U1 at 1/2 the DC supply voltage appearing
across C2 and attenuates the detected audio voltage appearing across C1
so that it will not overload U1. The value of capacitor C2 is made
quite large to enable it to hold steady the voltage it supplies U1,
between bursts of speech.
Parts List
C1
|
47 pF - RF bypass. Physically, it will probably be supplied
by the winding capacitance of T1.
|
C2
|
10 uF low leakage electrolytic - voltage holding storage
capacitor for the supply voltage of U1
|
C3
|
1nF - audio coupling capacitor
|
C4
|
10nF - DC blocking capacitor
|
D1
|
1N34A or several Agilent 5082-2835 or HSMS2820 in parallel
|
k
|
A constant, which when multiplied by R3 gives the value of
the load on T2
|
R1
|
Transformed source resistance of antenna across tank T -
assumed to be 150k ohms
|
R2
|
DC diode load resistance in Fig. 1 - Assumed to be 300k ohms
|
R3
|
Audio load resistance in Fig. 1 and 2 - Assumed to be 300
ohms
|
R4
|
2.2 Meg resistor
|
R5
|
5.1 Meg resistor
|
R6
|
5.1 Meg resistor
|
R7
|
10 Meg resistor
|
R9
|
AC resistance seen looking into the primary of T2 when
connection X is present
|
T1
|
Transformer with 1000:1 transformation ratio - such as
Stanley 100k to 100 ohm
unit, available from Fair Radio Sales as part # T3/AM20, or
UTC C-2080
|
T2
|
Transformer with 100:1 transformation ratio - such as Calrad
45-700, available
from Ocean State Electronics.
|
U1
|
Burr-Brown Opamp #PA349 - available from a Texas Instruments
distributor. A convenient way
to connect to the tiny leads of IC1 is to first solder it to
a surfboard such as one manufactured by
Capital Advanced Technologies (http://www.capitaladvanced.com).
Their models 9081 or 9082
are suitable and are available from various distributors
such as Alltronics, Digi-Key, etc.
|
V1
|
Internal voltage of RF power source (antenna induced voltage
after impedance
transformation to the tank circuit "T")
|
4. Comments
If all the power in the carrier could be changed to
audio power and added to the main detector audio output, the total audio
power would be tripled, a 4.8 dB increase. It would be nice if the
op-amp had 100% efficiency in converting its input DC power to output
audio power, but it doesn't. An ideal class B amplifier has a
theoretical efficiency of 78.5%. Therefore, we lose at least 21.5%
(1.05 dB) right off the bat. Other losses in the op-amp, the 1 uA
quiescent current of the U1 and the bias network R5, R6 and R7 use up
some more of the 4.8 dB. The transformer T1 has losses and uses up some
more of the 4.3 dB. We are left with an output power from the U1, T2
combination about equal to that of a conventional crystal radio set.
The two added together gives the 3 dB increase.
There are some limitations in using the F3dBDL. The IC
is specified to operate over a supply voltage range of 1.8 to 5.5
volts. In this circuit it seems to work well over a supply voltage
range of 1.2 to greater than 5.5 volts. This corresponds to an input
carrier power range of -53 to >-40 dBW. I have found, that for me, the
volume to be too great for headphone use but barely adequate for high
efficiency horn speaker use. If more than -40 dBW of AM signal carrier
power is available, the F3dBDL can be made to handle it (and give a
greater sound volume) if the F3dBDL is operated at a lower output
impedance level. In this case, transformers T1 and T2 might have to be
changed to ones with a lower transformation ratio.
The impedance at the + signal input terminal of U1 is
very high. Use care to minimize stray capacitance to ground at this
point. Too much will roll off the highs. The high audio frequency
output capability of U1 falls as signal strength and, as a result,
supply voltage increases. This can cause audio distortion.
The F3dBDL can also be used to increase the volume on
weak stations. This is done by connecting a ceramic electric double
layer high capacitance capacitor across C2, charging it up overnight on
a strong station and then switching it to power the opamp for weak
station listening later on. A 0.047 Farad capacitor will hold its
charge for many hours in this application. One manufacturer of this
type capacitor is Panasonic, and one of their distributors is Digi-Key
Corp.
If the load on the F3dBDL is a SP headphone set with the
elements wired in series, bass response can be improved with a small
subjective increase in volume. Consider the two headphone elements as
the two impedance equal loads R3 and k*(R3), in Fig. 2. Restore the
connection X. The element k*(R3) will have a much better bass response
than the other one because it is driven by the low output resistance of
the opamp. See "It is interesting to note" at the end of Section 1 in
Article #2 for more info on this.
Last, but not least, one should not expect too much from
the F3dBDL. After all, a 3 dB or so increase in volume will not be
perceived as a lot. The challenge of this project was to devise a way
to use all of the power in an AM modulated signal, I believe that has
been accomplished. |
An Explanation of how the "Mystery Crystal
Radio Set" Works
Quick summary: Plans for a crystal radio
called the "Mystery Crystal Set" were published in the newspaper "The
Sunday Mail" of Brisbane, Australian in 1932. The "Mystery" in the name
comes from the fact that, in the schematic, there seems to be no ground
return to which the antenna currents can flow. The design was used by
entrant Ray Creighton in the "Crystal Set Competition" held on March 19
2000 by the Southeast Queensland Group of the Historical Radio Society
of Australia in Malaney, Australia . His entry won first prize in one
category and third prize in another.
see it here
The design has recently become popular in the US as shown by the many
messages posted on the Yahoo! Groups site "thecrystalsetradioclub". On
6/6/2000, in messages 2172 and 2173, I posted the following explanation
(edited here) of how I believe the Mystery Set works:
Two assumptions made in the analysis: They are that the
distributed capacity between the two coil windings may be represented by
one lumped capacitor, Cc, connected between the center of one winding to
the center of the other. See Fig. B. The other is that the magnetic
coupling between the primary and secondary windings is very high. This
assumption is close to reality for the bifilar wound portion of the
transformer, provided the capacity coupling is not too high. The
magnetic coupling between the bifilar-ed parts and the end windings is
not as close as that between the bifilar-ed parts. This does not affect
the validity of the analysis. Keep in mind that in transformers with
unity coupling, the ratio of the voltage on any winding to any other is
directly proportional to the number of turns on each winding. This also
applies to a portion of one winding. (Just use the number of turns in
that portion.) Figures A through E show the inductive circuit through
various changes as the following reduction and simplification proceeds.
Simplification and reduction of the circuit of the Mystery crystal
set using the "Broad" non-earthy antenna connection:
The physical circuit of the Mystery set is shown in Fig.
1 with the antenna connected to the non-earthy side of the primary. The
dots on the windings show the start of each winding, assuming that they
are both wound in the same direction.
Figure 2 shows a coupling capacitor Cc, between the two
windings. It represents the parallel combination of two distributed
capacitances: One is formed of the dielectric of the wire insulation
between the bifilar-ed primary and secondary coil turns. The other is
also between the primary and secondary coil turns, but in this case,
there are three dielectrics in series. They are: (1) The dielectric of
the insulation on, say, the primary winding that is in contact with the
coil form. (2) The dielectric of the coil form between the primary and
secondary windings. (3) The dielectric of the insulation on the
secondary winding that is in contact with the coil form. Cc is in a
series circuit with the antenna and ground.
Fig. 3 shows Cc shifted up to the antenna and out of the
way. No change in performance will result.
The top and bottom leads of the secondary are connected
(each 12.5 turns from the center), to the corresponding points on the
primary (12.5 turns up and down from the center). This is shown in Fig.
4. Since the points that are connected together have the same AC
voltage on them, no current will flow through their connection and the
circuit operation will be undisturbed.
Figure 5 shows the resulting equivalent circuit from the
connections made in #4.. Since all portions of the winding are assumed
to be unity-coupled to each other, performance will not change if the
tuning capacitor C1 is connected as shown in Fig. 6, as long as its
value is changed appropriately. C1 is connected across 50 turns of the
inductor. C2 is connected across 37.5 turns. The inductances of a
unity coupled 1:1 transformer are directly proportional to the square of
the number of turns. The number of turns across which C2 is connected
is 3/4 of the number of turns turns across which C1 is connected,
therefore, the inductance across which C2 is connected will be 9/16 the
inductance across which C1 is connected. C2 must be increased from the
the value of C1 to 16/9 of C1 for the circuit to work the same as before
the transformation. The bottom portion of the coil in Fig. 6 can be
eliminated since nothing is connected to it.
The final result is the equivalent circuit shown in Fig.
7. Here we see a conventional crystal set circuit with the
antenna-ground components connected directly across the full tank, with
isolation from full antenna resistive loading supplied by the capacitor
Cc. The detector load is tapped in at 2/3 of the tank voltage to reduce
its resistive loading effect on the tuned circuit. That's it for the
non-earthy "Broad" antenna connection.
Simplification and reduction of the circuit of the
Mystery crystal set using the "Selective" earthy connection.
Figures 8 through 14 show the simplification and
reduction of this circuit. It proceeds in an manner similar to the one
for the "Broad" connection. Now look at Fig. 14. The value of Cc is
unchanged from that in Fig. 7. C3 will have to be somewhat larger than
C2 was for the circuit to work the same. The antenna-ground components
and Cc are now connected across only 1/3 of the tank instead of the full
tank. The detector load is still tapped in at 2/3 of the tank voltage.
That's it for the earthy "Selective" antenna connection.
What might the value of the magnetic coupling
coefficient between the bifilar-ed portion of the windings be?
To think about this, consider: Mentally unwind the
bifilar portion of the coil from the coil form, but imagine the two
wires are still in the same relative positions to each other. Stretch
them out. The ends of one wire are the terminals of one winding of a
transformer and the ends of the other winding, the terminals of the
other. Now you have two parallel wires closely spaced and several tens
of feet long. The spacing (from the wire insulation) between them is
maybe 0.005". It should seem obvious that the magnetic coupling between
them could not get much greater (without ferrite cores), no matter what
one does with the wires. It can, however become greater when the
bifilar wire is wound on a form. The reason is that places a primary
wire on each side of every secondary wire and vice-versa, providing more
magnetic coupling between the windings than when the wires are stretched
out.
Here is an approach for determining the coupling
coefficient of a bifilar winding: Construct a bifilar wound coil that
has about the same inductance as the bifilar-ed wires in a standard
Mystery" set. This inductance calculates out to be 57 uH. No wire of
the gage originally used was available, so the largest bonded bifilar
wire I had available was used. It was made by MWS Wire and consisted of
two #30 ga. film insulated wires bonded together. Its cross section
measures 0.012x0.024". Twenty turns were wound on an available 3 1/2"
styrene coil form since a 3" diameter coil form, as used in the original
Mystery set was not available. The winding length came out to be a very
small 0.475" because of the small wire size. This is much less than
that in the original Mystery set but, tough, that wire is all that was
available. The leads from the coil were still bifilar-ed, 10" long
ends.
Several resonance measurements were then taken using a Q
meter. The first was with one winding connected to the inductance
terminals of the Q meter, the other winding being open circuited (Loc),
at several frequencies from 0.515 to 2.36 MHz. The indicated
capacitance readings on the Q meter were noted. The other was with the
same winding still connected to the inductance terminals of the Q meter
but with the other winding shorted (Lsc), at frequencies from 3.0 to
11.0 MHz. Again, the indicated Q meter capacitance readings were noted.
At frequency extremes these readings will be distorted by the presence
of distributed capacitance between the two windings, 1020 pF in this
case. The conventional Mystery set would have considerably less
capacitance between the windings because of the much thicker insulation
on the wires. Note: The capacitance between the windings cannot be
determined at RF by the use of a Q meter. It can be measured by the use
of an RLC bridge operating at 1 kHz or a DVM having a capacitance
measuring function (if it operates at about 1 kHz).
Over the frequency range of 0.515 to 1.71 MHz, Loc was
calculated to be: 66.5 +/- 2.5 uH. Over the frequency range of 3 to 7
MHz, Lsc was calculated at: 2.01 +/- 0.06 uH. A derivation results in
the following relation for the coupling coefficient between two
identical magnetically coupled inductors: k=sqrt(1-Lsc/Loc). The
calculated coupling coefficient between the two bifilar-ed windings is
0.984, which I consider very close to unity.
The bifilar wire was re-wound on the same form, but
spaced to cover a 1" length. The coupling coefficient came out at 0.966
and the distributed capacitance: 895 pF. Another coil was then wound
from the same piece of wire on a 1.5" diameter polypropylene form. The
winding was slightly space wound and had a length of 1.5 ". Coupling
coefficient: 0.983 and distributed capacity coupling: 945 pF.
Of course, manufactured, bonded, bifilar wire is not
recommended for use in a Mystery set. Usually two independent,
insulated wires are wound close spaced. This practical case results in
substantially less distributed capacitance than when using bonded wires.
Conclusion:
The beauty if the Mystery set is that it provides an
antenna decoupling capacitor (Cc) (made from the distributed capacity
between the bifilar-ed windings), along with the effect of two different
points for its connection to the tank; all without any specific physical
capacitor or taps on the inductor. Further, the diode is effectively
tapped 1/3 down on the tank for improved selectivity. The only downside
to this arrangement is some loss caused by the probable relatively low Q
of Cc.
When using the "Broad" antenna connection, the
antenna-ground components are connected through Cc across the full
tank. This arrangement puts a relatively large amount of antenna
resistive loading on the tank. The loading results in as reduced
selectivity, but stronger signal strength than one gets in the
"Selective position. See Fig. 7.
When using the "Selective" antenna connection, the
antenna-ground components are connected through Cc across only 1/3 of
the tank coil turns. This results in a reduction to about 1/9 of the
resistive loading by the antenna on the tank, compared to the loading in
the "Broad" connection. See Fig. 14. This reduced loading increases
the loaded circuit Q, and hence selectivity. The ratio of unloaded to
loaded Q is reduced, thus reducing sensitivity.
For practical purposes the 'leakage inductance' between
that part of the primary that is bifilar wound with the secondary is
very low. To the extent that it is not zero, it and the leakage
inductance between the outer turns of the primary and the inner bifilar-ed
25 turns can be considered to be an added "leakage inductance" in
series with C2 in Fig. 7; and in series with C3 in Fig. 14. The main
effect of this leakage inductance, compared to having none, is to
somewhat lower the highest frequency than can be tuned. The low end of
the tuning range will be extended a small amount. |
How to measure the impedance of an AM-band
antenna-ground system, what one can do with the results, along with some
measurements
Quick Summary: This
Article describes a method to measure the series capacitive and
resistive parameters of the impedance of an antenna-ground system vs
frequency. Results from measurements on an attic antenna are given.
The circuit in Fig. 1 was inspired by an Article
in The Crystal Set Society Newsletter of Jan 1, 1995. It was written by
Edward Richley. He used a 1 MHz crystal oscillator for his source, so
had no problem with using a 200 uA meter. I use a sine wave function
generator for my RF source, but a radio Service man's oscillator may
also be used if it has enough output. Either of these sources cannot
supply as much signal as the xtal oscillator, so I had to increase
sensitivity. That's what the 2.5 mH chokes and 5 nF caps are for. The
2.5 mH chokes eliminate RF loading by any resistive component of the
meter or phones on the diode detector. The 5 nF caps eliminate
resistive DC loading on the detector from the two 680 ohm resistors. I
lay out the components breadboard style on a nonconductive table to
minimize stray capacity, keep connections short, and especially keep the
signal source lead of J1 away from the connections to each end of D1.
In my setup D1 is a 1N34A, M1 is a 0-20 uA DC meter, R1 is a 75 ohm
non-inductive carbon pot and C1 is a two gang variable cap of 365 pF per
section. I parallel the two sections when the antenna capacitance is
above 365 pF. A lower sensitivity meter can be used than the one used
here, at the cost of a requiring a higher applied signal to J1.
If a sensitive enough meter is not available, a pair of
high impedance phones (2000 ohms DC resistance) or preferably, a sound
powered pair with the elements wired in series can be used. In this
case, the generator must have its AM audio modulation turned on at its
highest level. A modulation frequency of about 1 kHz is recommended.
If the meter is used, do not connect the phones. If phones are used, do
not connect a meter.
To use the bridge, tune the generator to a frequency of
interest. Adjust C1 and R1 for minimum deflection on M1 or a null of
the modulation tone in the phones. Increase the RF signal to J1 as much
as possible in order to get the sharpest and most precise null. Measure
the resistance of R1 with an ohmmeter. Use any desired method to
measure C1. I use the cap. measurement range of my Fluke DVM. I'm sure
the reader does not need to be reminded that this test involves
radiating a weak RF signal from the antenna when making the
measurements, so the length of time the generator is on should be kept
as short as possible.
Possible issues: More
sensitivity is needed or interference from antenna pickup of local
stations obscures the bridge null.
If insufficient signal is available from the RF
generator to provide satisfactory meter readings, one can use the more
sensitive broadband circuit shown in Fig. 2. The values of L1
and L2 are 2.5 mH and C2 is set to zero in the broadband
version. A full wave rectifier is used instead of the half wave one
used in Fig.1 and it gives about twice the output. One can also change
from using 1N34A diodes and try Schottky Zero Bias detector diodes such
as the Agilent HSMS-2850 in either circuit. The HSMS-2855 Zero Bias
diode is especially suitable for use in the circuit shown in Fig. 2
since it is a package having two independent diodes, one for D1 and the
other for D2. One must be cautious when using the HSMS-2855 because the
diodes can be damaged by the application of too strong a signal to J1.
This can happen if the signal generator signal is very strong when the
bridge is greatly unbalanced. It's best to start with a weak signal,
balance the bridge, then increase the signal if necessary.
If the signal from the RF generator is not strong enough
to override local pickup, thus obscuring the meter null, selectivity may
be added to the bridge shown in Fig. 2 by making use of C2 and
changing L1 and L2. If L1 and L2 are changed to, say, 10 uH
inductors and C2 is made equal to 1200 pF, the bridge will be tuned to
about 1 MHz. These changes will reduce the influence of local pickup
upon measurement of antenna-ground impedance at 1 MHz. One suitable 10
uH inductor is Mouser's "Fastron" #434-23-100.
If one uses headphones instead of a meter as the null
indicator, even greater sensitivity can be achieved by AF modulating the
bridge signal generator and connecting a parallel L/C tuned to the
modulating frequency of the generator across the phones. This will
filter out much of the interfering cross talk from local pickup and pass
the modulation tone with little loss. Suggested values are L=47 mH and
C=0.5 uF if the modulating frequency used is about 1 kHz. A low cost
coil having an inductance of 47 mH and a Q of about 9 at 1 kHz is
available from Mouser as a Fastron Plugable Shielded coil, #434-02-473J
($1.20 each). Greater selectivity against cross-talk can be obtained by
decreasing the inductance and increasing the capacitor.
I live about 9 miles from WOR and 12 from WABC, both 50
kW stations. 10 volts peak-to peak applied to the bridge overrides the
local radio station pickup sufficiently to provide a clear null on the
meter when using the circuit shown in Fig. 1 when using a 1N34A diode.
A useable null with an applied signal of only 1.5 volts p-p can be
obtained when using the circuit in Fig. 2 with zero bias detector
diodes, sound-powered phones instead of a meter and the parallel LC
filter.
Notes:
- If the RF source has too great a harmonic content, the
bridge balance null will become less deep and sharp. That's why
I used a sine wave function generator to assure a low harmonic
content. If one uses a function generator for pure sine waves,
make sure the symmetry control is set for best symmetry (minimum
reading on the bridge microampmeter). In April 2004 Tom Polk
published a description and schematic for a low distortion
medium wave home brew signal generator. It looks very good, and
can be found at:
http://www.beecavewoods.com/testequipment/sinewave.html .
- If the resistance of a specific antenna-ground system is
greater than 100 ohms, use a pot of a higher value than 100
ohms.
- A typical antenna-ground system will show a capacitance of a
few hundred pF at the low end of the BC band. Because of the
series inductance in the system, the measured capacitance will
rise at higher frequencies. At a high enough frequency the
system will go into series resonance and the bridge will not be
able to be balanced. To measure the system series resistance at
or above this resonance, place a hi Q capacitor of, say 100 to
220 pF in series with the antenna. That will raise the resonant
frequency sufficiently so that the capacitor-antenna-ground
circuit will be capacitive, a null can be obtained and the
resistive component determined. An NPO ceramic or mica cap
should be OK.
- At my location, detected signals from local strong stations
show up as fluctuations at about 15% of full scale on the meter,
but are not strong enough to obscure the bridge nulls from of
the signal generator's signal.
- Unless the signal generator connected to J1 is battery
powered (most aren't), it is important to put a common-mode
radio frequency choke in the power line to the generator. I
made mine by bundling a length of 18 ga. lamp cord into an 18
turn coil having a 9 inch diameter, and then fitting a male AC
plug on one end and a female socket on the other. The turns
were kept together using twist ties.
What can one do with the measurement results?
The main practical thing one can do with the
bridge is to Measure and Monitor antenna-ground circuit
resistance. This resistance comes primarily from the physical ground,
not the antenna and ground connecting leads or radiation resistance of
the antenna. Any increase in the antenna-ground resistance serves to
reduce the signal power available from the antenna. Any decrease, of
course increases it. A halving of the antenna-ground system
resistance provides a 3 dB increase in available signal power, if
one properly rematches to the crystal radio set input circuit.
Measure: One can experiment with different
grounds and various ground paralleling schemes to come up with the one
that has the lowest resistance. Use of this one will result in
maximizing the available signal power (more volume). Experiments using
a counterpoise ground can be made.
Monitor: As has been recently been posted on the Yahoo Club:
thecrystalsetradioclub, earth ground resistance deteriorates (increases)
over time. This results in a gradual decrease in available signal power
(less volume). Periodic measurement can alert one if this is happening
so steps can be taken to correct the problem.
The other thing one can do, if one is
mathematically engineering a crystal radio set, is to use the R and C
values as parameters in the design. See Article #22.
Measurement results on an indoor
attic antenna system:
My present external (as opposed to loop) antenna is in the attic. The
horizontal element used to be made up of 7 twisted strands of #26
copper wire (17 ga.), suspended by strings about 1 1/2 feet below the
peak of an asphalt shingled roof. It runs along under the peak and
parallel to it for 53 feet. The wire is about 24 feet above ground
level. The lead-in, connected to the center of the horizontal wire,
runs horizontally, at a right angles for about 9 feet and then drops
down vertically to the crystal radio set location, about four feet above
ground level. The ground system consists of a connection to the cold
water supply in parallel with a connection to the hot water baseboard
heating system. To achieve a low inductance ground connection I use 300
ohm TV twinlead, both conductors soldered in parallel, for each lead.
The addition of a connection to the AC neutral does not seem to reduce
the inductance or resistance of this antenna-ground system. I always
suggest trying the addition of a connection to the AC neutral.
Sometimes it helps.
The measured antenna-ground system capacitance was 295
pF at 0.5 MHz, 325 at 1.0 MHz, 410 at 1.5 MHz and and 660 at 2.0 MHz
initially. The respective series resistances measured: 17, 12, 10 and
14 ohms. The equivalent reactance elements of this antenna are a
capacitance of 285 pF in series with an inductance of 12.5 uH. Since my
ground is composed of the house cold water supply pipes in parallel with
the the hot water baseboard heating system pipes, much of the
capacitance from the horizontal attic antenna wire is to them and the
roof, not a real resistive earth ground. That, I think explains the low
resistance and high capacitance readings. Probably the ground system is
acting as a sort of counterpoise.
I decided to see if I could get greater signal pickup by
changing to a very crude simulation of a flattop antenna. To do this, I
paralleled the antenna wire with a piece of TV twinlead connected to it
at each end and at the point of down-lead takeoff. The twinlead was
separated from the 7/26 wire by about 2 1/2 feet. The new measured
antenna-ground system parameters became: Capacitance: 430 pF at 0.5 MHz,
510 at 1.0 MHz and 860 at 1.5 MHz. The respective series resistance
values became: 15, 12 and 11 ohms. The equivalent reactance elements
became a capacitance of 405 pF in series with an inductance of 14.2 uH.
Signal pickup increased by a negligible 0.8 dB at 710 kHz, and even that
was, I'm sure, within experimental error.
One may want to compare these equivalent impedance
components with the 'Standard Dummy Antenna', as specified in 1938 by
the IRE (Institute of Radio Engineers) in 'Standards on Radio
Receivers'. My reference for this is Terman's Radio Engineer's
Handbook, first edition, 1943, pp 973 and 974. A rather complex
equivalent circuit for the antenna is shown on page 974. It is stated
that a simpler alternative network, given in footnote #2 on page 973,
can be used when only the BC band is of interest. It consists of the
series combination of a 200 pF capacitor, 25 ohm resistor and 20 uH
inductor. Terman states that the two antenna equivalent circuits have
closely the same impedance characteristics in the BC band. The
impedance graph on page 974 and the impedance from the series
combination of 200 pF, 25 ohm resistor and 20 uH differ, particularly in
the resistive curve in the complex equivalent circuit. The 25 ohm
resistance in the simplified circuit is probably taken from the
resistance in the complex circuit, at the geometric center of the BC
band. This resistance is shown as constant in the simplified circuit,
and as a strong function of frequency in the more complex circuit. It
is suggested that the complex equivalent circuit is theoretically
derived, assuming a perfect ground and therefore does not include the
resistance of the ground return path. The ground circuit can easily add
15-50 or more ohms to the circuit. |
Design, construction and measurement
of a single-tuned crystal set using a two-value inductor, along with a
discussion of the cause of 'hash', short-wave ghost-signal and spurious
FM reception. A way is presented for determining if a signal is
operating a detector above or below its linear-to-square-law crossover
point
Summary: This article describes Version 'b' of a
single-tuned four-band crystal radio set, sometimes called a "Benodyne"
(constant bandwidth with maximum weak-signal sensitivity across the
whole BC band). It is an attempt to achieve the following two
objectives at a -3 dB RF bandwidth of about 6 kHz (relatively
independent of signal strength), and constant, high efficiency across
the entire AM broadcast band by using two values of inductance in the
tank: 1) Best possible sensitivity on weak signals; 2) Loudest
possible volume on strong signals. Version 'c' of this crystal radio
set uses Litz wire, introduces a contra-wound coil and has a "narrow
selectivity" setting. It may be viewed in Article #26.
Means are provided for increasing selectivity at a small
sacrifice in sensitivity. This crystal radio set is not designed to
have strong immunity to local pick-up from local "blowtorch" stations.
Selectivity and insertion power loss figures from a computer simulation
are given and compared with those of the actual physical crystal radio
set. A way to tell if the detector is operating below, at or above its
'Linear-to-Square Law Crossover point' (LSLCP) is described. No
external antenna tuner is necessary. An explanation of 'short wave
ghost signals' and 'hash' is provided along with some suggestions on how
to combat them. This version 'b' uses only one diode and audio
transformer configuration, as compared to the two used in the original
obsolete version (now called Version 'a'). Also a new way to make a
higher Q, low inductance coil using all the wire and coil form of the
high inductance col is described. Finally, the small performance
sacrifice at the high end of the band that occurs when more readily
available and lower cost parts are used is discussed.
Additional benefits of the "Benodyne" type of tank
circuit are: (1) Reduction of the the sharp drop in tank Q or
sensitivity at the high frequency end of the BC band often experienced
when only one value of tank inductance is used for the whole BC band.
(2) Reduction of the tank Q from loss in the variable cap when using
lower cost units that use phenolic insulation, such as the common 365 pF
cap (see Figs. 2, 3, 4, and 5 in Article #24). The "two inductance
value benodyne* circuit is used in the crystal radio sets in Articles
#22 and #26. We assume here that the two "Benodyne" component inductors
(see "The Tank Inductor" in Article #26) provide a tank inductance of
250 uH in the low frequency half of the BC band (520-943 kHz) and 62.5
uH in the high half (0.943-1.71 MHz). If the large 250 uH inductance
setting were used all the way up to the top end of the BC band (as in
the usual case), a total tuning capacity of 34.7 pF would be required at
1.71 MHz (Condition A). In the "Benodyne" circuit, with the 62.5 uH
inductance setting used for the high frequency half of the BC band, a
total tuning capacitance of 139 pF is required at 1.71 MHz (Condition
B). Benefit (1) occurs because in condition A, a larger fraction of the
total tuning capacitance comes from the typically low Q distributed
capacity of the inductor than in condition B. This results in a higher
Q total capacitance in condition B than in condition A. Benefit (2)
occurs because The effective Q of a typical 365 pF variable cap, when
used with a 250 uH tank, is about 500 at 1.71 MHz (see Fig. 3 in Article
#24). The Q of the 365 pF variable cap, when set to 139 pF, is greater
than 1500 (see Fig.5 in Article #24). This higher Q results in less
loss and greater selectivity at the high end of the BC band in condition
2. A further benefit of the Benodyne circuit at the high end of the BC
band is greater immunity from the Q reducing effects of surrounding high
loss dielectric materials such as baseboard etc. The lossy stray
capacity introduced is better swamped out by the high shunt tuning
capacity used.
The Crystal Radio Set Design, in a
(large) Nutshell:
- The design approach is to divide the AM band into several
sub-bands in an attempt to keep the selectivity constant and the
insertion power loss low. Many concepts described in various
Articles on my Web Index Page, as well as some new ones, are
used in the design.
- The first step is to divide the band into two halves: Lo
(520-943 kHz) and Hi (943-1710 kHz). Two-step shunt
inductive tuning is employed to switch between bands. A
tank inductance of 250 uH is used in the Lo band and of 62.5 in
the high band.
- The Lo band is further subdivided into two bands: LoLo
(520-700 kHz) and HiLo (700-943 kHz). The Hi band is also
subdivided into two bands: LoHi (943-1270 kHz) and HiHi
(1270-1710 kHz).
- Two different resonant RF resistance levels, measured at the
top of the tuned circuit (point 'A' in Fig. 5), are used
at the center of the sub-bands. This impedance level is 125k
ohms for the LoLo and LoHi bands and 250k for the HiLo and HiHi
bands (excluding the resistive losses of the components used).
These resistance values are made up of the parallel combination
of the transformed RF antenna resistance and diode input RF
resistance. These two resistances should be equal to each other
to achieve a minimum insertion power loss, at the design
bandwidth. This means that the transformed antenna and diode RF
resistances are each 250k in the LoLo and LoHi bands and
500k in the HiLo and HiHi bands at point 'A'. The two different
transformed RF antenna resistance values (at point 'A'), at the
top of the tank are achieved by proper adjustment of a variable
capacitor in series with the antenna (C7 in Fig. 5). The two
different diode RF tank loading resistance values (at point 'A')
are achieved by tapping the diode onto the tank at a point that
is 70% of the turns up from ground for bands HiLo and HiHi. The
tank is not tapped for the LoLo and LoHi bands, and connection
is to the top of the tank.
- The weak-signal audio output and RF input resistances of a
diode detector are approximately the same and equal to
0.026*n/Is. The strong-signal audio output resistance of a
diode detector approximately equals 2 times the RF resistance of
its source. Compromise audio impedance transformation ratios
are used to optimize performance on both weak and strong
signals, thus maximizing sensitivity and volume.
- The design is scalable. Less expensive parts that
may have somewhat greater losses may be used with some penalty
in sensitivity and selectivity at the at the high end of the
band. See the Parts List for a listing of more easily
available and lower cost parts than the ones used in the
original de sign. A tradeoff between sensitivity and
selectivity can be achieved by changing the ratio of C7 and C8.
Less capacitance in C7 increases selectivity and reduces
sensitivity, and vice versa.
|
|
Fig. 1 - Single-Tuned Four-Band
Crystal Radio Set, Version 'B'.
The design objectives for the crystal radio set are:
- To achieve a relatively constant -3 dB bandwidth of 6 to 8
kHz across the full range of 520 to 1710 kHz, with a relatively
constant RF power loss in the RF tuned circuits of less than 4
dB.
- To to provide adjustment capability for greater selectivity,
or less RF loss when needed.
- To provide optimal performance with external antenna-ground
systems having a fairly wide range of impedance.
- To provide a simple-to-use switching setup for comparison of
a 'test' diode with a 'standard one'.
- To provide a volume control that has a minimal possible
effect on tuning, having a range of 45 dB in 15 dB steps. This
was incorporated in the design because the two local 50 kW
blowtorch stations ABC and WOR (about 10 miles away) deliver a
very uncomfortably loud output from SP headphones from my attic
antenna. A means of volume reduction was needed. This method
of volume reduction actually increases selectivity by isolating
antenna-ground resistance from the tank circuit.
- Introduce a new (to me) method for constructing high Q low
inductance value inductors.
1. Theory
The frequency response shape of the circuit shown in
Fig. 2 is that of a simple single tuned circuit and can be thought of as
representative of the nominal response of a single tuned crystal radio
set. Consider these facts:
- If Lt and Ct have no loss (infinite Q), zero insertion power
loss occurs at resonance when Rs equals Rl. This is called the
'impedance matched' case. The power source (Vs, RS) sees a
resistance value equal to itself (Rl). Also, the load (Rl),
looking towards the input sees a resistance (RS), equal to
itself. In the practical case there is a finite loss in Lt and
CT This can be represented by an additional resistance Rt (not
shown), shunted across the tuned circuit. The input resistance
seen by (Vs, RS) is now the parallel combo of Rt and Rl and it
is less than RS The impedance match seen by (Vs, RS) when the
tank Q (Qt) was infinite is now destroyed. The impedance
matched condition can be restored by placing an impedance
transformation device between the source, (Vs, RS) and the tank.
In the crystal radio set to be described, the Q of the highest Q
practical inductor thought suitable for the design was found to
be sufficient to enable about a 6 kHz loaded bandwidth to be
obtained with about a 4 dB insertion power loss over the tuning
range of 520-1710 kHz.
- In Fig. 2, if tuning could be done with Lt alone, leaving CT
fixed, the bandwidth would be constant. The problem here is
that high Q variable inductors that can be varied over an
approximately 11:1 range, as would be needed to tune from 520 to
1710 kHz do not exist. On the other hand, tuning by varying the
value of CT by 11:1 will cover the range, but have two
disadvantages. (1) Bandwidth will vary by 1:11 from 520 to 1740
kHz. (2) In the practical case, if the bandwidth is set to 6
kHz at the low end of the band, and an attempt is made to narrow
the bandwidth at 1710 kHz by placing a capacitor in series with
the antenna, the insertion power loss will become great.
- The compromise used here is a coil design that can be
switched between two inductance values differing by 4:1. The
high inductance setting is used for the low half of the band and
the low inductance setting for the high half. Capacitive tuning
is used to tune across each band. The technique used here, in
creating the two inductances, enables the Q of the low value
inductance to to be much higher than would be the case if a
single coil of the same diameter but with fewer turns was used.
This technique uses two coils, closely coupled, and on the same
axis. They are connected in series for the large inductance and
in parallel for the small one. The small inductance has a value
1/4 that of the large one and about the same Q at 1 MHz. The
innovation, so far as I know, is to use the full length of
wire used in the high inductance coil, occupy the same cubic
volume, but get 1/4 the inductance and keep the same Q as the
high inductance co il.
- The high and low bands are each further subdivided giving a
total of four bands (LoLo, HiLo, LoHi and HiHi). If this was
not done, we would be faced with a bandwidth variation of about
1:3.3 in each band. The bands are geometrically divided and
are: 520-700 (LoLo), 700-943 (HiLo), 943-1270 (LoHi) and
1270-1710 (HiHi) kHz. The bandwidth should vary 1:1.8 across
each sub-band. The same relation should hold between the HiHi
and LoHi band. The bandwidth at the center of each of the four
bands are made approximately equal to each other by
raising the loading resistance of the antenna and diode on the
tank by a factor of two in band HiLo compared to the value used
in band LoLo. The same adjustment is used for bands HiHi and
LoHi.
2. Design Approach for the Center of each of the four
Bands.
Fig. 3a shows the simplified Standard Dummy Antenna
circuit, described in Terman's Radio Engineer's Handbook, for simulating
a typical open-wire outdoor antenna-ground system in the AM band. R1=25
ohms, C1=200 pF and L1=20 uH. See Article #20 for info on how to
measure the resistance and capacitance of an antenna-ground system. The
values shown for Fig. 3a are used in the design of the crystal radio
set. R1 represents primarily the ground system resistance. C1
represents the capacitance of the horizontal wire and lead-in to ground
and L1 represents the series inductance of the antenna-ground system.
The values of R1, C1 and L1 in Fig. 3a will be
considered to be independent of frequency. To the extent that they do
vary with frequency, C7 and C8 in Fig. 5 can be adjusted to compensate.
The current-source equivalent circuit of the antenna-ground circuit is
shown in Fig. 3b. To a first degree of approximation, in the practical
case, C2 in Fig. 3b is independent of frequency. R2 will vary
approximately inversely with frequency. We will ignore the effect of
L2, since its value is large, except when approaching the first
resonance of the antenna-ground system. The design approach is to place
a variable capacitor C3 in series with the antenna circuit (Fig. 3a) to
enable impedance transformation of the antenna-ground circuit to an
equivalent parallel RC (Fig. 3b), the R component of which can be
adjusted by changing the value of the C3 to follow a desired
relationship vs frequency. One of the objectives of the design is to
enable as constant a bandwidth as possible vs. frequency. This requires
the aforementioned equivalent parallel R2 component to vary
proportionally with the square of the frequency if capacitive tuning is
used as it is here, in each sub-band (Q must be proportional to
frequency for a constant bandwidth). This design attempts to accomplish
this in the center of each frequency band. Performance is close at band
edges.
3. The single tuned crystal radio
set
The topology of the single tuned circuit is changed from
band to band as shown in Fig. 4 below.
The resonant RF resistance values at the top of C8 (Fig.
4), from the transformed antenna resistance, (at the center of
each sub-band) are designed to be: 250k ohms for bands LoLo and LoHi,
and 500k ohms for bands HiLo and HiHi. Since the diode is tapped at the
0.7 voltage point for bands HiLo and HiHi, it sees a source
resistance at resonance of: 125k for bands LoLo and LoHi and of 250k
ohms for bands HiLo and HiHi. These figures apply for the theoretical
case of zero loss in the tuned circuits (infinite Q). In a shunt
capacitively tuned crystal radio set, loaded with a constant resistive
load, the bandwidth will vary as the square of the frequency. To
understand why, consider this: When the resonant frequency of a tuned
circuit loaded by fixed parallel resistance is increased (from reducing
the total circuit tuning capacitance), the shunt reactance rises
proportionally, giving rise to a proportionally lower circuit Q. But, a
proportionally higher Q is needed if the bandwidth is to be kept
constant. There for, the square relation.
In the practical case, we are faced with two problems.
(1) How should we deal with the fact we work with finite Q components?
(2) At high signal levels (above the LSLCP), the RF load presented by
the diode to the tuned circuit is about 1/2 the audio load resistance,
and at low signal levels (below the LSLCP) the RF load presented to the
diode is about 0.026*n/Is ohms. Compromises are called for.
Parts List - All components are chosen for the best
possible sensitivity at a -3 dB RF bandwidth of 6 kHz (except for not
using litz wire in the inductor).
-
C1, C3: 200 pF NPO ceramic caps.
-
C2: 100 pF NPO ceramic cap.
-
C4, C6: 270 pF ceramic caps.
-
C5: 18 pF NPO ceramic cap.
-
** C7, C8: 12-475 pF single section variable capacitors, such
as those that were mfg. by Radio Condenser Corp. They use
ceramic stator insulators and the plates are silver plated.
Purchased from Fair Radio Sales Co. as part # C123/URM25. Other
capacitors may be used, but some of those with phenolic stator
insulators probably will cause some reduction of tank Q. The
variable capacitors are fitted with 8:1 ratio vernier dials
calibrated 0-100. These are available from Ocean State
Electronics as well as others. An insulating shaft coupler is
used on C7 to eliminate hand-capacity effects. It is
essential, for maximum sensitivity, to mount C7 in such a
way that stray capacity from its stator to ground is minimized.
See Part 9 for info on mounting C7. The variable capacitors
used in this design may not be available now. Most any other
capacitor with silver plated plates and ceramic insulation
should do well.
-
C9: 47 pF ceramic cap.
-
C10: 0.1 to 0.22 uF cap.
-
C11: Approx. 1.0 uF non-polarized cap. This is a good value
when using RCA, Western Electric or U. S. Instruments sound
powered phones, with their 600 ohm elements connected in
series. The best value should be determined by experiment. If
300 ohm sound powered phones having their 600 ohm elements
connected in parallel are used, C11 should be about 4 uF and a
different transformer configuration should be used.
-
** L1, L2, L3 and L4: Close coupled inductors wound with
uniformly spaced Teflon insulated 18 ga. silver plated solid
wire. This wire is used only to gain the benefit of the 0.010"
thick low-loss insulation that assures no wandering turns can
become 'close-spaced'. L1 has 12 turns, L2 has 8 turns, L3 has
6 turns and L4 has 14 turns. The coil form is made of
high-impact styrene. I used part #S40160 from Genova Products
(http://genovaproducts.com/factory.htm). See Fig. 6 for hole
drilling dimensions.
-
** SW1, 2: DPDT general purpose slide switches.
-
**SW3, 4, 5 and 6: Switchcraft #56206L1 DPDT mini Slide
switches. This switch has unusually low contact resistance and
dielectric loss, but is expensive. Other slide switches can be
used, but may cause some small reduction of tank Q. SW6 is used
as a SPDP switch. Don't wire the two halves in parallel.
-
T1, T2: Calrad #45-700 audio transformer. Available from Ocean
State Electronics, as well as others. If 300 ohm phones are to
be used, see the third paragraph after Table 1.
-
R3: 1 Meg Pot. (preferably having a log taper).
-
Baseboard: 12'' wide x 11 1/8 '' deep x 3/4" thick.
-
Front panel is made of 0.1" high-impact styrene. Other
materials can be used. I was looking for the lowest loss,
practical material I could obtain.
** For lower cost, the following component
substitutions may be made: Together they cause a small reduction in
performance at the high end of the band (about 1.75 dB greater insertion
power loss and 1.5 kHz greater -3 dB bandwidth). The performance
reduction is less at lower frequencies.
- Mini air-variable 365 pF caps sold by many distributors such
as The Crystal Set Society and Antique Electronic Supply may be
used in place of the ones specified for C7 and C8.
- 18 ga. (0.040" diameter) "bell wire" supplied by many
distributors such as Home Depot, Lowe's and Sears may be used in
place of the teflon insulated wire specified. This vinyl
insulated bare copper wire is sold in New Jersey in double or
triple twisted strand form for 8 and 10 cents per foot,
respectively. The cost comes out as low as 3 1/3 cents per foot
for one strand. The main catch is that one has to untangle and
straighten the wires before using them. I have used only the
white colored wire but I suppose the colored strands will work
the same (re dielectric loss). The measured outside diameter of
the wire from various dealers varied from 0.065 to 0.079". The
high dielectric loss factor of the vinyl, compared to the teflon
specified above will cause some reduction of sensitivity and
selectivity, more at the high end of the band than the low end.
I don't think the difference would be noticeable to a listener.
- Radio Shack mini DPDT switches from the 275-327B assortment
or standard sized Switchcraft 46206LR switches work fine in
place of the specified Switchcraft 56206L1 and cost much less.
See Article #24 for comparison with other switches. Any switch
with over 4 Megohms Rp shown in Part 2 of Article #24 should
work well as far as loss is concerned. Overall, losses in the
switches have only a very small effect on overall performance.
The coil should be mounted with its axis
at a 30 degree angle to the front panel as shown in Fig.1. The center
of the coil form is 2 7/8" back from the rear edge of the baseboard and
5 5/8" to the left of its right edge. These dimensions are
important, as is the actual size of the breadboard, if one wishes to
construct a double-tuned four band crystal radio set out of two Version
'b' single-tuned four band crystal radio sets as described in Article
#23.
Table 1 - Switch Functions for
Version 'b':
SW1 |
15 dB volume control "capacitive" attenuator. 'Down'
places a 15 dB loss in the input. |
SW2 |
30 dB volume control "capacitive" attenuator. "Down'
places a 30 dB loss in the input. |
SW3: |
'Up' position for operation in the LoLo (520-700) and
HiLo (700-943 kHz) band.
'Down' position for operation in the LoHi (943-1270) and
HiHi (1270-1710 kHz) band. |
SW4: |
Same as SW3. |
SW5: |
'Up' position for operation in the LoLo and LoHi band.
'Down' position for operation in the HiLo and HiHi band. |
SW6: |
'Up' position for normal crystal radio set operation,
using a diode having an Is of about 100 nA. 'Down' position
for increased selectivity, using a diode having an Is of
about 15 nA in the #2 position, or for comparison testing of
diodes. |
SW7: |
'Down' position for normal operation. 'Up' position to
bypass the onboard audio
transformers, if one wishes to use an external one. |
The diode: This design is optimized for
use with a diode having an n of 1.03 and a Saturation Current (Is) of
about 82 nA, although this is not critical and other diodes can be used
with good results. See Articles #0, #4 and #16 for info on n and
saturation current (Is) of diodes, and how to measure them. If desired,
and one has a favorite diode, its effective (Is) can be changed by
applying a DC bias voltage, using perhaps, the 'Diode Bias Box'
described in Article #9.
One suitable diode, the published parameters of which
show an (Is) of 100 nA is a Schottky diode, the Agilent HBAT-5400. It
is a surface-mount unit that was originally designed for transient
suppression purposes. Measurements of many HBAT-5400 diodes seems to
show that there are two varieties. One type measures approximately:
n=1.03 and (Is)=80 nA. The other type seems to have an n of about 1.16
and an (Is) of about 150 nA. Both work well but the former works the
best. This part, available in an SOT-23 package is easily connected
into a circuit when soldered onto a "Surfboard" such as manufactured by
Capital Advanced Technologies (http://www.capitaladvanced.com/),
distributed by Alltronics, Digi-Key and others. Surfboard #6103 is
suitable. The HBAT-5400 is also available in the tiny SO-323 package
that can be soldered to a 330003 Surfboard.
The Agilent HSMS-2860 microwave diode (Specified Is=50
nA) is available as a single or triple with three independent diodes in
the SO-323 and SO-363 packages, respectively. The Agilent number for
the triple diode is HSMS-286L. I find it to be particularly good for
DX in this crystal radio set. It is a convenient part since one can
connect it using only one section (shorting the unused ones) or with two
or three in parallel. This gives one a choice of nominal saturation
currents of 50, 100 or 150 nA. Samples of this part I have tested
measured about 35 nA per diode, not 50. I don't know the normal
production variations. The only disadvantage of this diode, as far as I
know, is its low reverse breakdown voltage which may cause distortion
and low volume on very loud stations. It has the advantage, as do most
Schottkys, of having much less excess reverse leakage current
than do germanium diodes. This helps with volume and selectivity on
very weak stations.
Infineon makes a BAT62 Schottky diode in several
different quite small surface mount packages. The single BAT62 is
physically the largest. It has a specified (Is) of about 100 nA and
performs quite well. Be forewarned that the diode parasitic series
resistance is a high 100 ohms in this diode. A resistance even this
high should not have a noticeable effect on the performance of a crystal
radio set.
Most germanium diodes have too high a saturation current
for the best selectivity and should to be back-biased or cooled for
optimum performance. See Article #17A for more info on this. Different
type diodes may be connected to the terminals labeled Diode #1 and
Diode #2, with either one selectable with SW6. When one diode is
selected, the other is shorted. This feature makes it easy to compare
the performance of a 'test' diode with one's 'favorite' diode. Another
use is to place one's best DX diode in one position and one having a
very low reverse leakage resistance at high reverse voltages in the
other. This will maximize strong signal volume and minimize audio
distortion.
A good choice for this crystal radio set is a diode
having a relatively low saturation current such as 3 or 4 Agilent
HSMS-2820 or HSMS-2860 diodes in parallel as Diode #1 for high
selectivity and sensitivity on weak signals, and an Agilent HBAT-5400 or
one of the lower saturation current germaniums as Diode #2 for low
distortion and maximum volume on strong stations. Don't use two diodes
in series if you want the best weak signal sensitivity in any crystal
radio set. The result of using two identical diodes in series is the
simulation of an equivalent single diode having the same (Is) but an n
of twice that of either one. This reduces weak signal
sensitivity.
The inductor for this single tuned crystal
radio set is made up of the four closely coupled inductors L1, L2, L3
and L4. The inductance from point A to ground (Fig. 5) is 250 uH when
SW3 is in the 'up' position (used for low band reception) and 62.5 uH in
the 'down' position (used for high band reception). Better performance
from a higher tank Q at the high frequency end of band B may be obtained
by using the "contra-wound" coil winding technique described in Article
#26. This minimizes distributed coil capacitance in band B as opposed to
the winding connections used here that minimize coil distributed
capacity in band A.
Audio impedance transformation from the
audio output resistance of the diode detector to 'series connected' 1.2k
ohm sound-powered phones is provided by the audio transformers. If one
wishes to use 300 ohm sound-powered phones with two 600 ohm elements
connected in parallel instead of series, a very good low loss
transformer choice is the 100k-100 ohm transformer from Fair Radio
Sales, #T3/AM20. The configuration of two Calrad transformers shown on
line 2 of the Calrad chart in Article #5 is also a good choice. C11,
along with the shunt inductance of the transformer and the inductance of
the sound powered phones form a high-pass filter, hopefully flat down to
to 300 Hz. R3 is used to adjust the DC resistance of the diode load to
the AC impedance of the transformed effective AC headphone impedance.
C10 is an audio bypass.
The two variable capacitors C7 and C8
interact substantially when tuning a station. C7 mainly controls the
selectivity and C8 mainly controls the resonant frequency. If the
antenna-ground system being used has a resistance larger than 25 ohms,
C7 will have to be set to a smaller capacitance in order to maintain the
proper resonant resistance at point A in Fig. 5. If the capacitance of
the antenna-ground system is greater than 200 pF, C7 will also have to
be set to a lower value than if it were 200 pF.
The "capacitive" attenuators controlled by SW1 and
SW2, used for volume and selectivity control, are designed so as
to cause minimal tank circuit detuning when the equivalent circuit of
the antenna-ground system used has the same values as the old IRE
simplified Dummy Antenna recommended for testing Broadcast Band radio
receivers. It consisted of a series combination of a 200 pF cap, 20 uH
inductor and a 25 ohm resistance. The geometric mean of the sum of the
reactances of the capacitor and inductor at 520 and 1710 kHz is (-605)
ohms. This is the reactance of a 279 pF capacitor (characteristic
capacitance of the "capacitive" attenuator) at 943 kHz, the geometric
mean of the BC band of 520-1710 kHz. The "capacitive"
attenuators were designed for the specified attenuation values (15 and
30 dB) utilizing the 500 ohm resistive pi attenuator component values
table shown in the book "Reference Data for Radio Engineers". The
resistor values for 15 and 30 dB "capacitive" attenuators were
normalized to 605 ohms, then the "capacitive" attenuator capacitor
values were calculated to have a reactance, at 943 kHz, equal to the
value of the corresponding "capacitive" attenuator shunt or series
resistance. Since the "capacitive" attenuators, when switched into the
circuit, isolate the antenna-ground system resistance from the tank
circuit, selectivity is increased. This is a convenient feature, since
less retuning is required than if selectivity is increased by reducing
C7 and increasing C8. If the series capacitance of the equivalent
circuit of one's own antenna-ground system is 200 pF, at 943 kHz,
practically no retuning is required.
If the equivalent L and C of one's own antenna-ground
system differ substantially from those of the simplified IRE dummy
antenna used here, one can normalize the values of the capacitors used
in the "capacitive" attenuators to match ones's own antenna-ground
system. A method for measuring the parameters of one's own
antenna-ground system is shown in Article #20.
4. 'Loop Effect' of the tank
inductor, and how it can be used to tame
local 'Blowtorch' stations when searching for DX.
One can use local signal pickup by the tank (loop
effect) to reduce the effect of interference from strong stations by
rotating the crystal radio set about a vertical axis. The correct angle
will generally reduce it.
5. How to improve selectivity with
a relatively small loss in sensitivity.
-
Selectivity can always be increased by reducing the value of C7
and re-tuning C8. If neither "capacitive" attenuator is
in-circuit, switching one into the circuit will increase
selectivity (and reduce volume).
-
Selectivity can be increased by changing to a diode having a
lower Is than the HBAT-5400, such as the Agilent 5082-2835 or
HSMS-2820. A DC bias, applied to the 'Diode Bias' terminals can
'fine-tune' performance. The diode 'Bias Box' described in
Article #9 is useful here. One can choose less audio distortion
and less selectivity by biasing the diode in a more forward
direction, or better selectivity, at the cost of more audio
distortion by biasing the diode toward its reverse direction.
-
Selectivity in the LoLo band (520-700 kHz) can be increased
somewhat from the performance resulting from using the settings
shown in Table 1 by switching SW5 to the 'down' position, and
even more by, in addition, switching SW4 to the 'down' position.
-
Selectivity in the HiLo band (700-943 kHz) can be increased from
the performance resulting from using the settings shown in Table
1 by switching SW4 to the 'down' position.
-
Selectivity in the LoHi band (943-1270 kHz) can be increased
somewhat from the performance resulting from using the settings
shown in Table 1 by switching SW5 to the 'down' position.
-
The only way to increase selectivity in the HiHi band is to use
a diode having a low Is, reducing C7, or switching in a
"capacitive" attenuator such as SW1 or SW2. See Fig. 5.
-
A large increase in selectivity can be attained by going to a
double tuned circuit. See Article #23.
Note: When altering selectivity by changing switch
positions, always re-balance the relative settings of C7 and C8.
6. Just how loud is a station that
delivers the amount of power necesssary to operate the Diode
Detector at its 'Crossover Point' between Linear and
Square-Law Operation?
Many Articles in this series have talked about the
'Linear-to-Square-Law Crossover Point' (LSLCP). Please bear in mind
that the LSLCP point is a point on a graph of output DC power vs input
RF power of a diode detector system. It is not a point on a
graph of DC current vs voltage of a diode. Two things can be said about
a detector when it is fed a signal that operates it at its LSLCP. (1) A
moderate increase of signal power will move the detector into its region
of substantially linear operation. (2) A similar moderate decrease of
input power will move it closer to its region of substantially square
law operation, where a 1 dB decrease of input power results with
a 2 dB decrease of output power. For more info on the
LSLCP, see Article #15A.
The crystal radio set described in this Article is
operating at its LSLCP if the rectified DC voltage at the 'Diode Bias'
terminals is 53 mV, a diode having a Saturation Current (Is) of 82 nA
and an ideality factor (n) of 1.03 is used (such as a selected Agilent
HBAT-5400), and if R3 is set to 325k ohms. At this point the diode
rectified current equals two times its Saturation Current. The volume
obtained is usually a low to medium, easy-to-listen-to level.
7. 'Short Wave ghost Signal',
'background hash' and spurious FM reception.
All single tuned crystal radio sets may be, in fact,
considered double tuned (except single tuned loop receivers). The
second response peak arises from resonance between the equivalent
inductance of the antenna-ground system and the impedance it sees, in
this case, the series combination of capacitors C7 and C8. This peak
usually appears at a frequency above the broadcast band and gives rise
to the possibility of strong so-called 'short wave ghost' signal
interference when a short wave station has a frequency near the peak .
The response at this ghost frequency can be made somewhat weaker and
moved to a higher frequency if the antenna-ground system inductance is
reduced. One can use multiple spaced conductors for the ground lead to
reduce its inductance. I use a length of TV 300 ohm twin lead, the two
wires connected in parallel for this purpose. Large gauge antenna wire,
or spaced, paralleled multiple strands helps to reduce the antenna
inductance (flat top antenna). If the down-lead is long compared to the
ground lead, use multiple, paralleled, spaced conductors to reduce its
inductance (similar to using a 'cage' conductor).
Another possible cause of 'ghost' signal reception
resides in the fact that the response of the so-called single tuned
circuit does not continuously drop above resonance as frequency rises,
but only drops to a relatively flat valley before rising again to the
second peak. The frequency response above the main (lower) peak would
drop monotonically (true single tuned operation) if the second peak did
not exist. The relatively flat response valley that exists between the
two peaks, provides the possibility (probably likelihood) of
interference 'hash' if several strong stations are on the air at
frequencies in the valley range. It also is the cause of a strong local
station, above the frequency of a desired station "riding through" and
appearing relatively constant even if the tuning dial is moved. The
response should drop at a 12 dB per octave rate above the second peak.
A useful side effect of the response behavior of this type of circuit
is that the response below the main resonance drops off at an
extra fast rate of 12 dB per octave rate instead of an expected 6 dB.
The most effective way to substantially eliminate
'short wave ghost' and hash reception is to go to a double-tuned circuit
configuration or to use traps.
Spurious FM reception caused by so-called FM 'slope'
detection can occur from close by local FM stations if a spurious FM
resonance appears somewhere in the circuitry of a crystal radio set. If
ground wiring is not done properly in the crystal radio set, spurious
signals can get into the detector. The thing to do here is to run all
the RF and audio grounds to one point as shown in Fig.5. Sometimes
a small disc bypass capacitor, 22 pF or so, placed across the diode will
help.
Another way to try to reduce FM interference is to put a
wound ferrite bead 'choke' in series with the antenna and/or ground
leads. In order not to affect normal BC band reception, the resultant
ferrite inductor should have a reasonable Q and a low inductance in the
BC band. It should also exhibit a high series resistance at FM
frequencies. Suitable wound ferrite chokes (bead on a lead) are made by
the Fair-Rite Corp. as well as others. Two types available from Mouser
are #623-29441666671 and #623-2961666671. This suggestion may also help
reduce "short wave ghost" signal reception.
8. Some simulated and actual
measurements on the crystal radio set.
Fig. 7 - RF frequency response from
antenna to diode input,
center of LoLo Band, using the
simplified dummy antenna.
|
Fig .8 - RF frequency response from
antenna to diode input,
center of HiHi Band, using the simplified dummy antenna.
|
Fig. 7 shows the simulated frequency response at the
center of the LoLo band, from the antenna source to the RF input of the
diode. The red graph and figures in the left panel show an insertion
power loss of 2.4 dB with a -3 dB bandwidth of 6 kHz, along with the
spurious response peak at 4.4 MHz, caused by the antenna-ground system
inductance. The insertion loss at the spurious peak is 15 dB. The loss
in the valley is 40 dB. The right graph and figures show the Input
Return Loss (impedance match) at resonance to be -12.2 dB. The output
return loss (not shown) is the same.
Fig. 8 shows the simulated frequency response at the
center of the HiHi band, from the antenna source to the RF input of the
diode. The red graph and figures in the left panel show an insertion
power loss of 4.1 dB with a -3 dB bandwidth of 6 kHz, along with the
spurious response peak at 6.9 MHz, caused by the antenna-ground system
inductance. The insertion loss at the spurious peak is 20 dB. The loss
in the valley is 47 dB. The right graph and figures show the Input
Return Loss (impedance match) at resonance to be -8.5 dB. The output
return loss is the same.
Table 2 - Expected and Measured Tank Q
values
(antenna and diode disconnected)
|
Band
|
LL
|
HL
|
LH
|
HH
|
Frequency in kHz
|
603
|
813
|
1094
|
1474
|
Expected coil Q, according to Medford
|
497
|
577
|
669
|
777
|
Measured, unloaded tank circuit Q (includes loss in the
tuning caps and all other misc. loss)
|
431
|
463
|
555
|
620
|
9. A method for measuring the
unloaded Q of an L/C resonator.
-
Connect the 50-ohm output of a precision frequency calibrated RF
generator (I used an Agilent digitally synthesized unit.) to a
radiating test loop by means of, say, a 5 foot long coax cable.
The loop can be made from 15 turns of solid #22 ga. vinyl
insulated wire, bunched up into a ¼ " diameter cross section
bundle, wound on a 2" diameter vitamin pill bottle. The coil is
held together by several twist-ties.
-
Make sure that all resistive loads are disconnected from the
tank. Remove all metallic (especially ferrous) material from
the vicinity of the coil. Capacitively couple the probe of a 5
MHz scope to the hot end of the L/C tank. This coupling must be
very weak. This can be done by clipping the scope probe onto
the insulation of a wire connected to the hot end of the coil
(or a tap) or placing the probe very close to the hot end.
-
Place the 2" loop on-axis with the coil, about 6" from its cold
(grounded) end. Tune the generator to say, fo MHz and adjust
the generator output, scope sensitivity and L/C tuning to
obtain 7 division pattern from fo on the scope. Note the
frequency.
-
Detune the generator below and then above fo to frequencies (fl
and fh) at which the scope vertical deflection is 5 divisions.
This represents an approximate 3 dB reduction in signal. Record
those frequencies. You may encounter some hum and noise pickup
problems and will have to respond appropriately to eliminate
them. It is usually beneficial to conduct experiments of this
type over a spaced, grounded sheet of aluminum placed on top of
the workbench.
-
Calculate approximate unloaded tank Q. Qa=fo/(fh-fl).
Calculate the actual Q by dividing Qa by 1.02 to reflect the
fact that 5/7 does not exactly equal SQRT (0.5).
-
Try reducing the loop and capacitive coupling, and repeat the
measurement and calculation. If the Q comes out about the same,
that shows that the 50 output resistance of the generator and
the scope loading do not significantly load the tank.
-
Note: When measuring the Q of an
inductor with a Q meter it is common practice to lump all
of the losses into the inductor. This includes magnetic losses
in the inductor as well as dissipative losses in its distributed
capacitance. We generally try to get a grip on tank Q values by
measuring the inductor with a Q meter, when one is available. We
assume that all the loss that affects the measured Q is magnetic
loss. Not so, there is also loss in the dielectric of the
distributed capacitance of the inductor. Actually, we are
measuring an inductor having a specific Q (at a specific
frequency), in parallel with the distributed capacity of the
coil. We usually assume that the Q of this distributed capacity
is infinite, but it isn't. The dielectric of the coil form
material makes up much of the dielectric of the coil's
distributed capacity and is the controlling factor in causing
different coil Q readings when using coil forms made up of
various different materials. This distributed capacity is in
parallel with the tuning capacitor and can have an important
effect on overall tank Q at the high end of the band because it
is paralleled with the small, hopefully high Q, capacitance
contribution from the variable cap. At lower frequencies, the
dielectric material of the coil form becomes less important
since its contribution to the distributed capacity is swamped
out by the larger capacitance needed from the tuning capacitor
in order to tune to the lower frequencies.
10. Important information re:
unloaded tank Q.
Every effort should be made to achieve as high an
unloaded tank Q as possible, in order to minimize RF loss at the desired
-3 dB bandwidth (selectivity), and especially when using narrower
bandwidths. Somewhat greater insertion power loss and/or broader
selectivity may result if components having a greater dielectric loss
than those specified are used. Sensitive areas for loss are:
- Q of the coil. See Table 2 for the Q values realized in the
tank circuit.
- Stator insulation in the variable caps C7, C8.
- Skin-effect resistive loss in the variable capacitor
plates. Silver plated capacitor plates have the least loss,
brass or cadmium plated plates cause more loss. Aluminum plates
are in-between. Rotor contact resistance can be a problem.
- Contact support plastic used in slide switches SW3, 4, 5 and
6.
- Front panel material.
- Coil form material. Styrene has 1/10 the dielectric loss of
PVC. High impact styrene forms are available from Genova
Products at their retail store: http://genovaproducts.com/factory.htm
. These forms are listed as drain couplers.
- Capacitive coupling from any hot RF point, through the wood
base to ground must be minimized because it tends to be
lossy and will reduce performance at the high end of band A and
band B. The steps I took to reduce these losses are: (1)
Mounting C7 to the baseboard using strips of 0.10" thick, 0.5"
wide and 1.5" long high-impact styrene as insulators and
aluminum angle brackets screwed to the baseboard and (2) and
connecting these brackets to ground. This isolates the lossy
dielectric of the baseboard from the hot end of C7. See Fig.
1. Ceramic stand-off insulators can be adapted, in place of the
styrene strips for the job. Another way to mount C7 is to make
a mounting plate from a sheet of low loss dielectric material,
somewhat larger than C7's footprint, and screw C7 on top of it.
Holes made in the plate can then be used, along with small
brackets or standoffs to mount the assembly onto the baseboard.
Don't forget to wire the metal mounting pieces to ground. These
same considerations apply to any metal coil mounting bracket,
close to a hot end of the coil, used to mount the coil form to
the baseboard. The bracket should be grounded.
- The physical size of the coil is important. A large size
coil was chosen to enable a high Q. Medhurst's work enables one
to calculate the Q of a solenoid wound with solid copper wire,
provided that: 0.4<do/t<0.8. do=diameter of the wire,
t=center-to-center spacing of the turns. If this relation is
followed, for a given physical volume, the maximum Q will occur
when D=L, where D=diameter of the coil and L=length of the coil.
The Q is then proportional to D(=L). Much care is required in
measuring the Q of physically large high Q coils. The method I
favor is given in Part 9, above.
11. Measurements.
Table 3-Tuned frequency in kHz as a
function of dial settings, if C7 and
C8 are set
to the same dial number and SW1 and SW2 are set to 0 and 30 dB,
respectively.
Dial setting: |
0
|
10
|
20
|
30
|
40
|
50
|
60
|
70
|
80
|
90
|
100
|
LoLo band (27-47) |
385
|
420
|
473
|
548
|
630
|
738
|
850
|
977
|
1115
|
1308
|
1488
|
HiLo band (46-67) |
387
|
421
|
477
|
553
|
644
|
749
|
869
|
1002
|
1159
|
1378
|
1584
|
LoHi band (22-44) |
754
|
818
|
916
|
1054
|
1211
|
1385
|
1579
|
1780
|
1996
|
2269
|
2498
|
HiHi band (43-65) |
758
|
821
|
926
|
1062
|
1225
|
1405
|
1601
|
1817
|
2052
|
2355
|
2611
|
In use, C7 and C8 are usually set to different values to
achieve the design-bandwidth of 6-7 kHz. However, if they are set to
the same values, a frequency calibration chart can be made for each band
as shown above. The bold figures indicate the approximate position of
each band when the crystal radio set is driven by the standard
antenna-ground system. There is sufficient extra capacitance range
available in C7 and C8 to handle antenna-ground systems that differ
substantially in impedance from the standard dummy antenna used in the
design.
Table 4 - Measured RF bandwidth and
insertion power loss, at an audio
output power of -70 dBW, using the method described in Article #11
Dial setting of C7, C8 |
Center frequency in kHz |
Insertion power loss in dB |
-3 dB bandwidth in kHz |
35, 35
|
603
|
3.8
|
6.1
|
59, 53
|
813
|
4.5
|
6.4
|
68, 34
|
1094
|
4.8
|
7.3
|
77, 43
|
1474
|
4.6
|
7.5
|
The data in Table 4 shows the insertion power loss in
the crystal radio set when driven by an RF signal that is amplitude
modulated at 50% by a 400 Hz sine wave. See Article #11 on how to
measure the insertion power loss and bandwidth of a crystal radio set.
The audio output power was set to -70 dBW for each reading. The
available carrier input power supplied to the crystal radio set was
about -60 dBW, with a total available sideband power of about -66 dBW.
The audio output power is that delivered by the diode detector to the
audio load and does not include losses in an audio transformer.
One should add about 1.0-1.5 dB to the insertion power loss shown in
Table #4 to allow for audio transformer loss. The reason the audio
transformer loss does not show up in the measurements is that the audio
transformers (T1 and T2) were not used. SW7 was placed in the UP
position, providing a direct high impedance output from the diode
detector. The Zero Loss Unilateral 'Ideal Transformer' Simulator
described in Article #14 was used to provide a 320k to 1200 ohm
impedance transformation, close to that provided by T1 and T2 in actual
crystal radio set operation.
Note: The diode rectified DC voltage at the power
levels used above is 0.51 volts. At this power level, a SPICE
simulation of the detector shows a theoretical diode detector insertion
power loss of 1.4 dB. |
How to Make a Very Efficient Double-Tuned,
Four-Band, MW Crystal Radio Set using two Version 'b' Single-Tuned,
Four-Band, MW Crystal Radio Sets
Quick Summary: A double-tuned four band
crystal radio set (DT4BCS) can be created by coupling together two
Version 'b' single tuned crystal radio sets (VbST4BCS). See Article
#22.
Selectivity and sensitivity are essentially constant
over the entire AM broadcast band because of the use of 'Benodyne'
constant bandwidth antenna coupling, resonant impedance control and band
splitting. The coupling coefficient of the resultant double tuned
circuit is easily adjustable from greater than critical coupling to
approximately zero. Insertion power loss varies from about 4.5 to 6.5
dB at the center of each of the four bands (including the diode detector
loss but excluding audio transformer loss). Selectivity is quite
sharp: -3 dB bandwidth is 6-7 kHz and -20 dB bandwidth varies from 16
to 22 kHz. The average ratio of the -20 dB to the -3 dB bandwidth is
3.0. This is the same as the theoretical value shown on a graph in
Terman's Radio Engineer's handbook, page 160, for two critically coupled
circuits resonant at the same frequency and having a Q ratio of unity.
Operation can be quickly changed to that of a single tuned crystal radio
set accompanied by a sharp and deep tunable trap.
1. Design approach.
The tank inductor in a VbST4BCS is mounted so that its
axis makes a 30 degree angle with the front panel. This orientation
enables the magnetic coupling between two VbST4BCS tuned circuits to be
easily varied from above critical coupling down to about zero.
Incidentally, if one uses two identical coils, wound in the same
direction and positioned as recommended in Article #22, the capacity
coupling between the coils will be phased such as to partially oppose
the magnetic coupling. To create a DT4BCS, two VbST4BCS are placed
side-by-side next to each other with baseboards touching each other.
The coupling between the two tuned circuits can be varied by sliding one
VbST4BCS forward or back compared with the other.
If one is starting from scratch and is only interested
in having a double-tuned crystal radio set, unnecessary parts may be
removed from each of the VbSt4BCS units as follows:
- Antenna tuner unit: Eliminate switches SW4 through SW7 and
all other parts to the right of SW4 as shown in Fig. 5 of
Article #22.
- Detector unit: Eliminate C7 and all parts to the left of it
as shown in Fig. 5 of Article #22.
If one is interested in having a single-tuned crystal
radio set as well as a double tuned one, one full VbST4BCS may be used
with either of the reduced parts count units #1 or #2 above.
Fig. 1 - A Double-tuned Four -Band
Crystal Radio Set using a Version 'A' Single-tuned Crystal Radio Set as
the antenna tuner/primary tuned circuit and a
Version 'B' Single-tuned Crystal Radio Set for the secondary tuned
circuit/detector function.
2. Operation of a DT4BCS when two VbST4BCS units
are used.
Connect antenna and ground to unit #1. Position SW1 and
SW2 at their 0 dB settings. Make sure no diode is connected to either
the Diode #1 or Diode #2 terminals of unit #1. Connect phones to unit
#2. Connect a detector diode to either of the two diode terminal pairs
of unit #2 and switch it into the circuit using SW6.
In set #2, set SW1, SW2 to activate their attenuation,
and C7 to minimum capacitance. Select one of the four bands for
listening and set SW3, SW4 and SW5 in set #2 appropriately, as described
in Table 1 in Article #22. Set SW3 in unit #1 to its up position when
using bands LoLo and HiLo and its down position when and for using bands
LoHi and HiHi.
Listening is usually done using critical coupling
between the two tuned circuits. This occurs in the Lo band when the
front panel of unit #2 is placed about 2 7/8" back from that of unit
#1. The figure for the Hi band is about 3 3/4 ". Almost complete
cancellation of coupling occurs when the front panel of unit #2 is
pushed about 5 3/8" back from that of unit #1.
Tune in a station using C7 and C8 of unit #1 and C8 of
unit #2. Greater selectivity is possible if needed. See Part 5 of
Article #22 for more info on this. If interference is a problem, try
reducing coupling below critical by moving set #2 further back.
Very important: Optimum operation and best selectivity
occurs when the loaded tank Q of unit #1 equals that of unit #2. A way
to check for for this is to tune in a station and lightly place a finger
on the stator (point A in Fig. 5 of Article #22) of C8 of unit #1, then
on C8 of unit #2. If similar decreases of volume occur, the Qs are
about equal. If the volume is reduced more by touching C8 of unit #1
than unit #2, increase C7 of unit #1 somewhat, restore tuning with C8
and try again. If the volume is reduced more touching C8 of unit #2
than unit #1, decrease C7 somewhat, restore tuning with C8 and try again
for equal effects.
If a strong local station seems to 'bleed through' the
tuned circuits, that may be because the inductor of unit #2 is acting as
a loop antenna and picking it up. One way to reduce this problem is to
rotate the unit #1-unit #2 assembly about a vertical axis and attempt to
null out the pickup. Another approach could be to make physically
smaller coils while still maintaining (or increasing) Q by using litz
wire or by adding a trap.
Measured Performance of DT4BCS at an
Output Audio Power of -70 dBW (not including Audio Transformer
Loss), using the Method described in Article #11.
Freq.
in kHz. |
Dial Setting:
C7, C8; C7, C8 |
-3 dB
Bandwidth
in kHz. |
-20 dB
Bandwidth
in kHz. |
Ratio: (-20 dB
bandwidth)/(-3
dB bandwidth). |
Insertion
Power Loss
(S21) in dB. |
603 |
12, 45, 36, 33 |
6.0 |
21.1 |
3.52 |
4.7 |
813 |
51, 56, 57, 50 |
6.7 |
16.3 |
2.43 |
5.7 |
1094 |
48, 27, 46, 27 |
6.9 |
22.3 |
3.23 |
6.2 |
1474 |
76, 47, 71, 43 |
6.6 |
18.6 |
2.82 |
6.4 |
Note: The diode rectified DC voltage at the power
levels used in the measurements above is 0.5 volts (Rheostat R3 set to
350k ohms). At this power level, a SPICE simulation of the detector
shows a theoretical diode detector insertion power loss of about 1.4 dB.
|
Comments and calculations on
sensitivity and selectivity issues in crystal radio sets, along
with measurements on some components; Q of variable capacitors,
losses in switches and loss tangent of various dielectrics
Part A: The Issues.
Sensitivity and selectivity in a crystal radio
set can be affected by many factors, including:
- A1: Ineffective coupling of the antenna to
the tank circuit.
- A2: Resistive RF losses in the tank circuit.
- A3: Inappropriate diode.
- A4: Excess reverse leakage loss in the diode.
- A5: Relations between antenna-ground system,
diode RF input and tank loss resistance, as effecting
selectivity and loaded Q.
- A6: Audio transformer loss.
A1. There is a practical
minimum limit to the possible impedance transformation ratio of
the series resistance of the antenna-ground circuit to the shunt
value desired across the tank circuit, when the transformation
means is just a series capacitor between the antenna and the top
of the tank. This problem occurs when the capacitor required
for the desired impedance transformation becomes so large that
it causes the tank inductance to resonate below the desired
frequency (See Article #22, Part 2). The solution here is to
use a lower value inductance for the tank or to tap the antenna
down on the tank (towards ground). This is why some
experimenters find that low inductance tank circuits seem to
work better than those of higher inductance. If one does not
use a series capacitor for impedance transformation, the antenna
may be just tapped down on the tank. Another alternative is to
connect the antenna-ground system to a low value unturned
inductance that is coupled to the tank.
The main advantage of using a series capacitor
connected to the top of the tank (for impedance matching) is
that it moves the undesired short wave resonance of the
antenna-ground circuit (present in every single tuned crystal
radio set) to the highest possible frequency and
reduces its strength. A disadvantage is that unless a high
enough Q variable capacitor is used, insertion power loss is
increased, especially at the high frequency end of the band.
See Part B, Section 1 of this Article and Article #22, Part 7.
A2. Resistive RF losses in the
tank circuit are affected by: 1) Losses in any capacitor used
for tuning or RF coupling. 2) Physical size of the coil and
such items as length/diameter ratio, cross-section size and
shape, and turns spacing (to reduce coil proximity losses). 3)
Loss tangent in the coil form material, wire insulation and all
dielectric material penetrated by the electric field of the
coil. 4) Wire size and plating, if any. Silver plating is good
but tin plating is bad, especially at the high end of the
band. 5) Wire construction such as litz, solid or un-insulated
stranded. The latter should be avoided. 6) Switches (if
used). 7) Magnetic coupling from the coil to nearby lossy
metallic objects. 9) Capacity coupling from "hot" high
impedance RF points through a lossy RF return path to ground.
See Article #22, point 7 of Part 10. Some comments: The loss
from the loss tangent of the dielectric material used for the
mounting base of detector stands can be nontrivial. Loss
tangent of the material used for a front panel can cause
dissipative loss if terminals provided for the connection of an
external diode are too close together. See Part B, section 3 of
this Article.
A3. A diode with too low an
axis-crossing resistance (too high a saturation current) will
resistively load the tank too heavily, causing a low loaded Q
that results in loss of selectivity and sensitivity. A
diode with too high an axis-crossing resistance (too low a
saturation current) will increase selectivity because it only
lightly resistively loads the tank circuit. The disadvantage is
that sensitivity is reduced (many people liken this to the diode
having too high a "turn-on" voltage.) and considerable audio
distortion is generated. A little reverse or forward DC voltage
bias will usually fix up these performance problems. See
Article #9.
A way to check whether weak signal performance
would be improved if one used a diode with a different
saturation current (Is), but without experimenting with DC bias,
is as follows: 1) Give the diode a one second or so spray with
an aerosol "component cooler" . The reduction in temperature
will temporarily substantially reduce the Is of the diode. If
performance improves during the subsequent warm-back-up period,
but before reaching room temperature, the diode has too high a
room temperature Is. 2) Heat the diode by holding a hot
soldering iron next to it for 5 seconds or so or give it a quick
blow from a hot hair dryer. If performance improves during the
subsequent cool-back-down period, but before reaching room
temperature, the diode has too low a room temperature Is. Is,
for the usual Schottky diode, changes by about two times for
each 10° C. temperature change. Germanium diodes probably act
the same. Aerosol component coolers are available from most
Electronics Distributors, including Radio Shack.
A4. Excess reverse leakage
resistance in a diode acts as a shunt loading resistance across
the tank, reducing sensitivity and selectivity. If one has an
old VOM with a d'Arsonval moving-coil meter movement (not a
digital type) that has an X 10,000 ohm range, one can check the
back leakage of a Schottky diode by measuring its back
resistance on the X 10,000 range. If the needle does not move,
all is OK. This test does not apply to so-called zero-bias
detector Schottky diodes. Germanium diodes have excess greater
reverse leakage and generally a higher saturation current then
the usual Schottky detector diodes. The ones with the lowest
leakage can be selected with a simple test as follows: Connect
a 4½ volt DC source, a 1k-4.7k resistor, the diode and a DVM set
to read DC current in series. Polarize the battery so that the
diode is back biased. If the current is 2 uA or less, the
parasitic back leakage resistance is greater than about 2
Megohms all is well, as far as weak signal loss is concerned.
The resistor is used to prevent damage to the test diode if it
is accidentally connected in the forward direction.
A5. A question asked by many
designers is this: What is the best approach when deciding how
to 'impedance match' the transformed antenna-ground-system
resistance to the RF input resistance of the diode detector?
This would be a no-brainer if the resonant resistance of the
tank was infinite, but it is not.
Table 1 - Definitions of Terms
|
IPL
|
Insertion power loss
|
Lo
|
Inductance of the tank
|
Ql
|
Loaded Q of the tank |
Qo
|
Unloaded Q of the tank |
Rag
|
Actual antenna-ground-system resistance |
Ragt
|
A antenna-ground-system resistance
transformed its value at the top of the tank |
Rd
|
Actual input RF resistance of
the diode. |
Rdt
|
Input RF resistance of the
diode as transformed to its value at the top of the
tank. |
Ro
|
Resistor representing all losses in the
tank |
Xa
|
Antenna-ground-system impedance
transformation. |
Xd
|
Diode input RF resistance
transformation. |
The presence of finite tank loss increases IPL
from the theoretical zero of the matched impedance case. It also
reduces selectivity. Fig. 1a shows a simplified schematic of a
single-tuned crystal radio set. The input impedance
transformation Xa might take the form of capacitor in series
with the 'Rag' and the 'induced voltage source' series
combination or a tap on the tank. The diode input RF resistance
transformation might take the form of a tap on the tank or a
capacitor in series with the diode, along with other components.
See Son of Hobbydyne and Hobbydyne II at http://www.hobbytech.com/crystalradio/crystalradio.htm.
Table 2 shows calculated data for the simplified schematic
shown in Fig.1b.
Table 2 - Calculated Insertion
power loss, ratio of loaded to unloaded Q and
impedance match (return loss*) in single-tuned
circuit.
|
Line #
|
Ragt/Ro
|
Rdt/Ro
|
IPL
in dB
|
Ql/Qo
|
Input match: S11 in dB
|
Output match:
S22 in dB
|
1
|
0.250
|
0.250
|
1.023
|
0.1111
|
-19.85
|
-19.85
|
2
|
0.333
|
0.500
|
1.761
|
0.1667
|
-infinity
|
-9.53
|
3
|
0.667
|
0.667
|
2.50
|
0.250
|
-12.04
|
-12.04
|
4
|
1.000
|
0.500
|
3.01
|
0.250
|
-6.02
|
-infinity
|
5
|
0.500
|
1.000
|
3.01
|
0.250
|
-infinity
|
-6.02
|
6
|
1.000
|
1.000
|
3.52
|
0.333
|
-9.54
|
-9.54
|
7
|
2.000
|
0.667
|
4.77
|
0.333
|
-3.52
|
-infinity
|
8
|
0.667
|
2.000
|
4.77
|
0.333
|
-infinity
|
-3.52
|
9
|
2.000
|
2.000
|
6.02
|
0.500
|
-6.02
|
-6.02
|
10
|
3.000
|
3.000
|
7.96
|
0.600
|
-4.34
|
-4.34
|
*Return loss is a measure of the "goodness" of an impedance
match. A value of minus infinity indicates a 'perfect
impedance match' (all the available input power is delivered
to the load). A value of zero indicates a 'perfect
impedance mismatch' (all of the available input power is
reflected back to the source, and none is delivered to the
load). An intermediate value indicates the amount of
available power that is reflected back to the source by the
load. The usual way of referring to mismatch of a two-port
network is by using S parameters. S11 is the input
reflection coefficient and S22, the output reflection
coefficient. The magnitude of a voltage reflection
coefficient is 20*log|{(Rload-Rsource)/(Rload+Rsource)}|.
One reference is Radiotron Designer's Handbook, Fourth
Edition, pp 891-892. In our case, consider out little
circuit (at resonance) to be a zero length transmission line
having attenuation. Note that the Handbook was written
before 'S" parameters were widely used.
Table 1 shows the tradeoff between IPL and selectivity.
The lower Rag and Rd become, the lower IPL becomes, but Ql/Qo
drops (poorer selectivity). Higher values of Rag and Rd
result in greater IPL and greater Ql/Qo (greater
selectivity). Ramon Vargas has suggested that many people
consider the parameters on line 4 to be close to a practical
optimum, and they are. Line 3 shows alternate parameters
for achieving the same selectivity at an IPL 0.51 dB
less. A general rule may be stated that for any given value
of Ql/Qo, equal values for Rag and Rd will result in the
least possible IPL. In this case, input and output return
losses will be equal. It appears to me that the parameters
in lines 3 or 6 are probably the ones to shoot for in most
design calculations.
An effect I have observed is that one cannot
simultaneously attain a perfect impedance match at both
input and output ports in systems of the type shown in Fig.
1a (simultaneous conjugate match). As shown on lines 4 and
5 in Table 2, Ragt and Rdt can be arranged to provide a
perfect match at one port, but then the other port will be
mismatched. Ro could be replaced by a series resistor (not
a real-world crystal radio set anymore) and one would still
not be able to arrange a simultaneous impedance match. If
circuit losses were represented by proper values of both
series and shunt resistances, it would then be possible to
attain a simultaneous perfect match at both input and
output.
An audio transformer is one passive device that has
series and shunt loss components. If it is so designed, it
can provide a simultaneous perfect impedance match at both
input and output when loaded by its designed-for load
resistances (ignoring reactance effects). If operated at
any other impedance level, such as doubling the source and
load resistances, simultaneous perfect input and output
impedance matching cannot be attained. This info is of
mainly theoretical interest for most crystal radio set
applications except when one tries to operate an audio
transformer at considerably higher or lower source and load
resistance values than it was designed for. If this is
done, IPL is considerable increased compared to using it the
impedances for which it was designed.
A6. Audio transformer loss. See Articles
#1 and #5.
Part B: The
Measurements.
Loss measurements at various frequencies on some
components, with the loss expressed as a parallel resistance
(Rp) in parallel with the capacitance of the component or
the loss tangent, or equivalent Q of the component:
-
B1: Q and equivalent parallel loss resistance (Rp)
of two variable capacitors vs frequency when resonated
with a 250 uH inductor, in parallel with a total circuit
stray circuit capacitance of 20 pF. Rp and Q vs.
frequency at four different capacitance settings is also
shown.
-
B2: Equivalent parallel loss resistance of some
DPDT slide switches.
-
B3: Loss tangent of some coil form and sheet
plastic (front panel) materials.
-
B4: Q of inductors and L/C resonators.
-
B5: High Q fixed value ceramic
capacitors.
B1: Measurements at 520, 730,
943, 1300 and 1710 kHz, made on two different variable
capacitors used in crystal radio sets, are shown in the two
graphs below. Capacitor A is a 485 pF variable capacitor that
was purchased from Fair Radio Sales. It has a ceramic
insulated stator and silver plated brass plates with
silver plated wiper contacts. Capacitor B is a small 365 pF
air-variable capacitor purchased from the Xtal Set Society. Its
plates are made of aluminum and the stator support insulators
are made of a phenolic plastic. This capacitor is similar to
those sold by Antique Electronic Supply and others. See note at
the end of this section B1.
Fig. 2 shows Rp plotted against frequency, with
the capacitor adjusted at each frequency to a value 20 pf
lower than that required to resonate a 250 uH inductor.
This allows for a stray capacitance of 20 pF, in an actual
circuit. Any losses that may be in the stray capacitance
are assumed assigned to the inductor. The plot shows how, in
actual practice, the Rp of variable capacitors A and
B vary when tuned across the broadcast band. Fig. 3 shows how
the Q of the total capacitance (including the 20 pF stray
capacitance) varies across the BC band for each capacitor. Do
not make the mistake, when looking at the two graphs
below, of thinking that they represent Rp and Q of capacitors A
or B vs. frequency, with the capacitor set to a fixed
capacitance. The capacitance is varied as a function of
frequency, along the horizontal axis of the graphs, to a value
that would resonate with a 250 uH inductor. Figs. 4 and 5 show
Rp and Q of capacitor B as a function of frequency, at four
different fixed capacity settings (the frequency at each
capacitance setting is always a value that brings about
resonance with the 250 uH inductor).
|
|
Fig.4
|
Fig. 5
|
Discussion:
There are two main sources of loss in an
air-dielectric variable cap: 1) Loss in the dielectric of the
stator insulators, and 2) Resistive losses in the metal parts.
Of course, there is also the important very low-loss capacitor
made from the air dielectric between the plates. The losses in
2) include resistive loss in the plates and in the wiper that
connects the rotor to the frame. Resistive loss in the plates
is very small at low frequencies, but increases with increasing
frequency because of skin effect.
Notice, that for capacitor B, Rp (vertical
scale) in Fig. 4 is about the same for all capacitance settings
at the lowest frequency plotted (310 kHz). Rp is
approximately constant over the full 14-365 pF capacitance range.
This is because we are varying a high Q air dielectric capacitor
of very low loss, in parallel with a low Q fixed capacitance
made up of the lossy phenolic stator supports. Most of Rp comes
from the loss in the phenolic. In Fig. 5, again at the low
frequency end of the horizontal axis, observe that Q is a direct
linear function of the overall capacitance, as it should be.
The Q of the air-variable part, taken alone, is much higher
than that of the capacitor made up of the phenolic insulators.
The main loss, here, comes from the approximately fixed shunt
Rp provided by the phenolic stator supports. At 14 pF the C
from the air cap is relatively low compared to that from the
phenolic insulators. At 365 pF the C from the air cap is much
higher than that from the phenolic supports.
Things change at higher frequencies. The
reactance of the capacitor drops. This, combined with the
series resistance of the plates and wiper now come into play as
an additional factor reducing the Q. If this series resistance
(Rs) were the only resistance affecting Q, the equation for Q
would be: Q=(reactance of the capacitor)/Rs. One can see from
this equation that the introduction of Rs makes the Q drop when
frequency increases. Up to now, the main loss came from the
parallel loss resistance of the phenolic supports. The Q from a
setting of 365 pF drops quite rapidly with increase of frequency
because of this series resistance. Skin effect makes the effect
worse by increasing Rs, the higher one goes in frequency.
Notice that at the low frequency end of Fig. 5, Q is
approximately proportional to the capacitance, as it should be
if the main loss is the fixed shunt resistance Rp, coming from
the phenolic stator insulators.
Fig. 5 shows an approximately constant Q (vs.
frequency) when the capacitor is set to 14 pF. The loss causing
this low, constant Q, comes from the loss tangent of the
capacitor formed from the phenolic stator insulators. At low
frequencies, Q increases when the capacitor is successively set
to 114, 200 or 365 pF because engaging the plates adds a high Q
air dielectric capacitor component in parallel with the low Q
capacitor formed from the phenolic dielectric supports. As
frequency increases, with the capacitor set to 365 pF, one can
see that the Q drops at a faster rate than it does when set to
200 or 114 pF. This is because Rs (being in series with the air
capacitor, that dominates at the 365 pF setting), acting with
its lower capacitive reactance results in a capacitor of lower Q
(Q=reactance of air capacitor at 365 pF/Rs).
In the Figs. 2 and 3, the capacitor is always
set for a circuit capacity value that resonates with 250 uH.
This means that at 520 kHz, the varicap is set so the circuit
capacity is 375 pF. At 1710 kHz, the circuit capacity is set to
34.7 pF. Even though the capacitor Q goes from 19,000 to 9800
as frequency goes from 520 to 1710 kHz, Rp increases as
frequency increases because the circuit capacity must be reduced
from 375 to 34.7 pF to tune the tank from 520 to 1710 kHz
(Rp=Q/(2*pi*f*C).
If the question is posed: 'Is it more important
to have ceramic insulated stators or silver plated plates
on a variable capacitor used in a BC band crystal radio set?',
the answer is that ceramic insulated stators are the way to go.
Capacitor A: The main practical
conclusion that can be taken from Fig .2 above is that Rp of
capacitor A is very high over the whole band and varies roughly
proportionally to frequency, over the frequency range of
interest: 520-1710 kHz.. In fact, Rp is so high that it will
not contribute any appreciable loss even when used in high
performance crystal radio sets using a high Q tank inductor.
Another plus is that its Rp increases with increasing frequency,
further reducing any effect on loaded Q, sensitivity or
selectivity at the high end of the band. The silver plating on
the brass plates is beneficial because the resistivity of silver
is about 25% of that of brass. Practically speaking, the silver
should have little effect on the operation of a crystal radio
set in the BC band, but short wave is another matter. The Q of
the capacitor drops at higher frequencies, especially when set
to a high capacitance value. Silver plating can materially
improve performance at higher frequencies by providing a needed
higher Q. Be aware that some capacitors are made with cadmium
plated brass plates. Silvery-whitish colored cadmium has a
resistivity 4.6 times that of silver. This higher resistivity
will somewhat reduce Q at high frequencies and at high capacity
settings. Some people mistakenly assume, because of the
silvery-whitish color, that cadmium plated plates are really
silver plated.
Capacitor B: One can see from Fig. 2
that Rp of capacitor B varies approximately inversely with
frequency. The DLF (dielectric loss factor) of the phenolic
stator support insulators is the main cause of this loss, over
the whole frequency band. Towards the high end of the band,
some loss is contributed by the series resistance in the
capacitor plates, the rotor shaft wiper contact and skin effect.
This loss effect is greater than that in capacitor A because
the resistivity of the aluminum plates is 1.7 times that of
silver. Practically speaking, this effect is minimized at the
high end of the band because the plates are mostly disengaged.
The Rp of the capacitor will have its greatest effect in
reducing sensitivity and selectivity at the high frequency end
of the band because that is where its value is the the lowest.
See note at the end of this Article.
The usual crystal radio set uses shunt capacitor
tuning with a fixed tank inductance. This configuration causes
the tank reactance to be highest at the high end of the band,
thus further reducing loaded Q, sensitivity and selectivity, for
a given value of Rp. At the low and medium frequency parts of
the band, Rp of the capacitor is so high that its effect is
small in many crystal radio sets. Highest performance
crystal radio sets made with high Q inductors, with careful
attention to impedance matching may experience a noticeable
reduction in sensitivity and selectivity at the high end
of the band when using this or other capacitors using phenolic
stator insulation. This is because the Rp of the capacitor
becomes comparable to the higher equivalent Rp of the high Q
tank inductor at the high end of the band as compared to its
value at the low end. To clarify this, an ideal condition would
exist if Rp of the capacitor and inductor were infinite. If
this were to be the case, and good impedance matching of
antenna-ground system to tank, diode to tank and headphones to
diode existed, all of the power intercepted by the
antenna-ground system would be delivered to the headphones and
maximum sensitivity would occur. Any loss present in
capacitors, inductors or transformers reduces sensitivity. In
this discussion we are dealing primarily with losses in the
resonating capacitor and tank inductor, both referred to as
their respective values of Rp. The higher the value of these
Rps, compared to the transformed antenna-ground source
resistance across which they appear, the lesser the loss they
cause. One approach to counter the effect the drop in Rp as
frequency increases is to change to two-step inductive tuning by
dividing the band into two sections as described in Article #22.
Technical Note: At any frequency, a real world
capacitor of value C1 having a Q of Q1 (Q1>10), can be quite
accurately modeled as a series combination of an ideal no-loss
capacitor of value C1 and a resistor (Rs) equal to: (reactance
of C1)/Q1. Alternatively, at any frequency, a capacitor of
value C1, having a Q of Q1 (Q1>10) can be modeled as a parallel
combination of an ideal capacitor of value C1 and a resistor (Rp).
The resistor, Rp in this case, has a value of:: (reactance of
C1)*Q1. Note that since capacitor reactance is a function of
frequency, the value of the resistor will, in general, vary with
frequency. In crystal radio set design it is sometimes
convenient to model the tuning capacitor loss as a parallel
resistor, other times as a series resistor.
Credit must go to Bill Hebbert for making the
time consuming, difficult, precision measurements required for
Figs. 2-5.
B2: Slide switches used in the
Crystal Radio Set described in Article #22 have dielectric
losses, as do all switches. To get a handle on this loss,
samples of several different types of DPDT switch were measured
at 1500 kHz. Each switch except the last three, below, were
wired as a SPDT unit by paralleling the two sections. The Q of
the capacitance appearing across the open contacts was then
measured and Rp was calculated. Rp usually varies approximately
inversely with frequency and therefore causes more loss at the
high end of the band than at the low end. Contact resistance of
all switches was found to be very low. It is unknown how well
that characteristic will hold up over time. Note the extremely
low loss of the Switchcraft 56206L1. The loss is so low that
this switch is overkill in most crystal radio set applications.
For applications in which the crystal radio set builder wants to
use the lowest loss DPDT slide-switch available, this switch is
the best I have found.
Table 3 - Equivalent
parallel Loss
Resistance (Rp) caused by
the
loss tangent of the dielectric of some
DPDT Slide Switches at 1.5 MHz.
|
Brand
name, model number
and Size of switch |
Rp in
Megohms |
ARK-LES (std. size) |
2.3
|
Radio Shack 275-403A (std.
size) |
3.5
|
Radio Shack 275-407A (sub
mini) |
4.1
|
Stackpole S7022X (std. size) |
4.9
|
Switchcraft 46206EE-6 (std.
size) |
5.1
|
Radio Shack 275-327B (mini) |
5.7
|
CW (mini) |
6.0
|
Switchcraft 46206LR (std.
size) |
6.5
|
C&K L202-1 (mini) |
6.8
|
Switchcraft 56206L1 (mini) |
13.3
|
Radio Shack 275-327B
connected
as SW3 in Article #22 (HI band) |
4.1
|
Switchcraft 56206L1
connected as
SW6 in Article #22 |
9.4
|
Radio Shack
275-327B connected as
SW6 in Article #22, See Graph--->> |
3.5
|
|
|
Rotary selector switches using ceramic insulation should
have very low loss, even lower than the Switchcraft
56206L1. Quality switches using brown phenolic
insulation probably have losses similar to slide
switches using similar material. I would expect that
the slope of the Rp vs. frequency graph of the other
slide switches to be the similar that shown above.
B3: The loss tangent of an
insulating material is the reciprocal of the Q of a capacitor
made of that material. Some of the insulating materials
listed below are used as front panels, detector stand bases,
wire insulation and coil forms in crystal radio sets. A
capacitor formed by the use of one of these materials, connected
across a high impedance point and ground, will contribute a loss
proportional to the loss tangent and capacitance.
Table 4 - Loss Tangent of
some Insulating Materials
used in Crystal Radio
Sets, Measured at 1.5 MHz.
Dielectric Material
|
Loss tangent
|
Q of sample
|
PVC as used in coil form |
0.017
|
59
|
PVC wire insulation |
0.03
|
33
|
High-impact styrene coupler from
Genova Mfg. Co. (opaque white) |
0.0017
|
590
|
Polypropylene 1.5" diameter drain pipe from
Genova Mfg. Co. |
0.0022
|
452
|
High impact styrene sheet, 0.1"
thick
(opaque white and rather flexible) |
0.0023
|
430
|
Plexiglas 0.115" thick |
0.016
|
55
|
FR-4 PCB material 1/16' thick |
0.027
|
37
|
Black 3/16" Condensite panel,
brand name "Celoron" (Bakelite, new
old-stock radio panel from the '20's) |
0.035 (@ 0.8 MHz)
|
29
|
ABS styrene (black) |
0.010
|
100
|
Garolite (black) |
0.033
|
30
|
ABS styrene (light beige) |
0.020
|
50
|
HDPE (milky white) |
0.0009
|
1120
|
Polystyrene (light brown opaque) |
0.0032
|
320
|
Note: GE's version of polycarbonate is called Lexan. A
review GE's spec. sheets of various grades of Lexan show
loss tangent values at 1.0 MHz ranging between 0.006 and
0.026 . Many grades are specified 0.01.
B4: Please see Parts 10 and 11 of
Article #26 as well as Table 4. Also see Table 2 of Article #22
and Article #29.
B5: Sometimes, when working
with high Q tank circuits, a need pops up for a fixed capacitor
with a value between say, 100 and 1000 pF that will not degrade
overall circuit Q. Generic NPO disc capacitors in that range
usually have a Q of around 2000-3000 at 1 MHz. Table 4 shows
some caps having higher Q values. The only downside to the high
Q caps is that they are SMD types and require some skill when
soldering pigtail leads to them to easy connecting to one's
circuit. The capacitors were measured singly, in parallel or in
series, aiming for values approximating 500 pF. This was for
convenience in measurement. I used solid tinned copper wire
having a diameter of about 0.010" for my pig-tails. The source
for the strands was a piece of stranded hook-up wire.
Table 4 - Q
of easily available capacitors in the 100 - 1000 pF
range |
|
Type
|
Value
in pF
|
Voltage
|
Q at about 920 kHz
|
Mfg
|
Mfg. part number
|
1
|
Polypropylene
|
Two 1k in series=500
|
630
|
2,000
|
Xicon (Mouser)
|
1431-6102K
|
2
|
Polystyrene
|
One 470
|
50
|
6,200
|
Xicon (Mouser)
|
23PS147
|
3
|
Generic NPO disc
|
One 220
|
500
|
2,800
|
3/8" dia.
|
NA
|
4
|
Multilayer, hi Q SMD
|
Two 1k in series=500
|
50
|
8,000
|
Murata
|
ERB32Q5C1H102JDX1L
|
5
|
Multilayer, hi Q SMD
|
One 470
|
100
|
18,000
|
Murata
|
ERB32Q5C2A471JDX1L
|
6
|
Multilayer, hi Q SMD
|
Two 220 in parallel=440
|
200
|
20,000
|
Murata
|
ERB32Q5C2D221JDX1L
|
7
|
Multilayer, hi Q SMD
|
Two100 in parallel=200
|
500
|
40,000
|
Murata
|
ERB32Q5C2H101JDX1L
|
Note: Solder flux contamination on a dielectric
is the enemy of high Q because it usually provides a resistive
leakage path. If one gets solder flux on the insulation of a
variable cap or switch, remove it with a commercial flux
remover. This is important when a DX crystal radio set is
involved. |
|
A new approach to amplifying the
output of a crystal radio set, using energy extracted from the RF
carrier to power a micro-power IC to drive headphones or a speaker
Quick summary: This article describes an
amplifier that can be used to substantially increase the volume from a
crystal radio set when tuned to a weak signal when using headphones. It
can also be used to amplify the output of a crystal radio set, when
tuned to medium or strong stations, to drive a speaker. No battery for
powering is required. The amplifier can be added to most any crystal
radio set, provided access to a strong station is available. As shown
here, the amplifier is applied to Version 'B' of the "Benodyne", a
single-tuned four-band crystal radio set. See Article #22. It has been
also applied to version ""C" of the "Benodyne", described in Article
#26. A switch is provided so the crystal radio set can perform as it
normally does, or with about 20 dB of audio amplification (+20 dB
represents a large increase of volume.). This amplification is provided
by a micropower integrated circuit that does not use battery power.
Power to operate the integrated circuit is stored in an electric
double-layer "supercapacitor" that can be charged overnight by leaving
the crystal radio set on, tuned to a strong local station. One charge
can last for tens of hours when listening to weak stations. For
loudspeaker operation, a large reentrant horn type PA speaker is best,
for the highest volume, although other types may be used. Depending
upon volume, a full charge on the capacitor can last for about 5 hours
of low volume loudspeaker listening.
The Amplifier, applied to a crystal
radio set:
This crystal radio set operates in the same manner as
the ones described in Articles #22 (Benodyne version B)and #26 (Benodyne
version C) when switches SW7 and SW 8 are in their 'up' positions and
SW9 is to the right. To operate the amplifier, first, supercapacitor
C13 must be charged up to at least 1.5 volts. The manufacturer of the
IC specifies a minimum of 1.8 volts, but so far, I have found that 1.5
volts to be sufficient. To charge C13, set SW7 and SW8 to their 'up'
positions, SW9 to the right, and the wiper arm of R3 to the center (see
Fig. 1). Tune in a station that provides between 1.3 and 5 .5 volts DC
at the 'Detector bias monitor' terminals. If the voltage is too low,
try changing the antenna impedance matching by optimizing the settings
of C7 and C8. Set SW7 to its down position and C13 will start charging.
If no station exists that is strong enough to supply at least 1.5
volts, C13 may be charged by connecting a series combination of a 4.5
volt battery and a 100 ohm current limiting resistor across it for about
30 minutes. Make sure the + side of C13 is charged positive. After C13
is charged, set SW7 to its up position. The higher the final charged
voltage on C13, the higher the maximum volume will be.
Non-amplified operation with Sound Powered 1200 ohm
headphones: SW7 and SW8 are up and SW9 is to the right. R3 is used
to optimize DC current in the diode for minimum audio distortion.
Amplified operation with Sound Powered 1200 ohm
headphones on very weak signals: SW7 is up, SW8 down and SW9 is to
the right.
Amplified operation, driving an 8 of 16 ohm speaker
from medium and strong stations: Operate SW7 to its up position,
SW8 down and SW9 to the left. The speaker will probably give forth with
some distorted audio. To reduce the distortion, try adjusting R3. If
this doesn't help enough, reduce the signal into the amplifier. The
attenuators, controlled by SW1 and/or SW2 can be used to do this (see
Fig. 1). If no SW1 or SW2 is present, reduce the output of the detector
by decoupling the antenna (reduce C7 and restore tuning using C8).
Switch SW10 provides a tradeoff between maximum volume
and current drain. Switching to the white wire connection gives the,
longest listening time, but with a lower maximum volume. Each listener
must make his own choice here. The current drain from C13 and the life
of its charge are directly proportional to the strength of the audio
signal and the setting of SW10. Maximum low-distortion volume is
proportional to the voltage charge on C13.
For comparison purposes with receiving locations other
than mine, there are two 50 kW stations about 10.5 miles from my home.
They are WOR and WABC. My attic antenna is described in Article #20.
Either station can deliver about a 5.0 volt charge to C13.
This crystal radio set was constructed by modifying a
Version 'b' crystal radio set (See Article #22), using the air-mounted,
flying joint method of wiring the amplifier components. A convenient
way to connect to the tiny leads of IC1 is to first solder it to a
surfboard such as one manufactured by Capital Advanced Technologies
(http://www.capitaladvanced.com). Their models 9081 or 9082 are
suitable and are available from various distributors such as Alltronics,
Digi-Key, etc. The amplifier can be built in as an addition to any
crystal radio set if proper allowance is made for impedance matching
considerations.
Charge/discharge considerations for C13: C13 (0.33 F)
will charge close to full capacity after about 24 hours of charging.
The first charge will not last as long as subsequent ones because of a
phenomenon known as "dielectric absorption". If C13 is reduced to 0.1
F, about 8 hours are needed. Listening time when using headphones
should be greater than 24 hours when using 0.33 F, and 10 hours when
using a 0.1 F value. There is a greater current drain on C13 when using
a speaker, and the listening time will depend upon the volume setting.
Listening times approximate 10 hours when using a 0.33 F cap and 3
hours when using 0.1 F.
Parts List when the crystal radio set used is the
that described in Article #22. The amplifier is
easily adapted to the higher performance crystal radio set described in
Article #26 as well as others.
- C1, C3: 200 pF NPO ceramic caps.
- C2: 100 pF NPO ceramic cap.
- C4, C6: 270 pF NPO ceramic caps.
- C5: 18 pF NPO ceramic cap.
- ** C7, C8: 12-475 pF single section variable capacitors,
such as those that were mfg. by Radio Condenser Corp. (later
TRW). They use ceramic stator insulators and the plates are
silver plated. Purchased from Fair Radio Sales Co. as part #
C123/URM25. Other capacitors may be used, but some of those
with phenolic stator insulators probably will cause some
reduction of tank Q. The variable capacitors are fitted with
8:1 ratio vernier dials calibrated 0-100. These are available
from Ocean State Electronics as well as others. An insulating
shaft coupler is used on C7 to eliminate hand-capacity effects.
It is essential, for maximum sensitivity, to mount C7 in
such a way that stray capacity from its stator to ground is
minimized. See Part 9 of Article #22 for info on mounting C7.
The variable capacitors used in this design may not be available
now. Most any other capacitor with silver plated plates and
ceramic insulation should do well.
- C9: 47 pF ceramic cap.
- C10: 100 nF cap.
- C11: 1.0 uF non-polarized cap. This is a good value when
using RCA, Western Electric or U. S. Instruments sound powered
phones, with their 600 ohm elements connected in series. The
best value should be determined by experiment. If 300 ohm sound
powered phones having their 600 ohm elements connected in
parallel are used, C11 should be about 4 uF, and a different
transformer configuration should be used.
- C12: 0.1 uF cap
- C13: 0.1 to 0.33 F electric double layer capacitor (supercap).
Elna's 0.33 F "Dynacap", available from Mouser as #555-DX5R5H334
or Panasonic's 0.033 F "Gold" capacitor #EEC-S0HD334H, available
from Digi-Key etc. are suitable. Do not use an ordinary
electrolytic cap in this application. Its leakage current will
probably be so great that C13 can only charge to a low voltage,
and it won't be able to hold a charge anywhere near as long as a
supercap. A 0.33 F supercap will charge more slowly, but it
will last longer than on a 0.1 F supercap.
- C14: 1.0 nF ceramic cap
- C15: 470 nF plastic film cap. (polyester or mylar)
- C16: 10 nF ceramic cap (Connect with short leads across +
and - supply voltage terminals of IC1.)
- ** L1, L2, L3 and L4: Close coupled inductors wound with
uniformly spaced teflon insulated 18 Gage silver plated solid
wire. This wire is used only to gain the benefit of the 0.010"
thick low-loss insulation that assures that no wandering turns
can become 'close-spaced'. L1 has 12 turns, L2 has 8 turns, L3
has 6 turns and L4 has 14 turns. The coil form is made of
high-impact styrene. I used part #S40160 from Genova Products
(http://genovaproducts.com/factory.htm). A piece of plastic
drain pipe of the same OD, made of ABS, can also be used, with
the same results. PVC pipe will result in somewhat less
selectivity and sensitivity. See Fig. 6 for hole drilling
dimensions.
- IC1: Texas Instruments micropower opamp OPA349UA (Formerly
a Burr-Brown product.) Here is a link to the data sheet for
this IC:
http://www-s.ti.com/sc/ds/opa349.pdf A convenient way to
connect to the tiny leads of IC1 is to first solder it to a
surfboard such as one manufactured by Capital Advanced
Technologies (http://www.capitaladvanced.com). Their models
9081 or 9082 are suitable and are available from various
distributors such as Alltronics, Digi-Key, etc.
- SW1, 2, 7 and 9: DPDT general purpose slide switches.
- **SW3, 4, 5 and 6: Switchcraft #56206L1 DPDT mini Slide
switches. This switch has unusually low contact resistance and
dielectric loss, but is expensive. Other slide switches can be
used, but may cause some small reduction of tank Q.
- SW8: 3P2T slide or other type switch.
- SW10: 3 position rotary switch.
- T1, T2: Calrad #45-700 audio transformer. Available from
Ocean State Electronics, as well as others. If 300 ohm phones
are to be used, see the third paragraph after Table 1.
- T3: Bogen T725 4 watt P/A transformer. Available from
Lashen Electronics, Grainger or other sources
(http://www.lashen.com/vendors/bogen/Speaker_Transformers.asp)
- R3: 1 Meg linear taper pot.
- R4: 10k resistor
- R6, R7: 10 Meg resistors. For minimum waveform clipping in
IC1, values of R5 and R7 should be selected to be within 5% of
each other.
- R8, R9: 2.2 Meg resistors. For minimum waveform clipping
in IC!, values of R8 and R9 should be selected to be within 5%
of each other.
- R10: 10 Meg resistor
- Baseboard: 12'' wide x 11 1/8 '' deep x 3/4" thick.
- Front panel: 0.125" thick high-impact styrene. Other
materials can be used. I was looking for the lowest loss,
practical material I could obtain.
** For lower cost, the following component
substitutions may be made: Together they cause a small reduction in
performance at the high end of the band (1.75 dB greater insertion power
loss and 1.5 kHz greater -3 dB bandwidth). The performance reduction is
less at lower frequencies.
- Mini air-variable 365 pF caps sold by many distributors such
as The Crystal Set Society and Antique Electronic Supply may be
used in place of the ones specified for C7 and C8.
- 18 Ga. "bell wire" supplied by many distributors such as
Home Depot, Lowes and Sears may be used in place of the teflon
insulated wire specified. This vinyl insulated non-tinned
copper wire is sold in New Jersey in double or triple twisted
strand form for 8 and 10 cents per foot, respectively. The cost
comes out as low as 3 1/3 cents per foot for one strand. The
main catch is that one has to untangle and straighten the wires
before using them. I have used only the white colored wire but
I suppose the colored strands will work the same (re dielectric
loss). The measured OD of strands from various dealers varied
from 0.065 to 0.079". The extra dielectric loss factor of the
vinyl, compared to the teflon will cause some reduction of
sensitivity and selectivity, more at the high end of the band
than the low end.
- Radio Shack mini DPDT switches from the 275-327B assortment
or standard sized Switchcraft 46206LR switches work fine in
place of the specified Switchcraft 56206L1 and cost much less.
See Article #24 for comparison with other switches. Any switch
with over 4 Megohms Rp shown in Part 2 of Article #24 should
work well as far as loss is concerned. Overall, losses in the
switches have only a very small effect on overall performance.
|
Highly sensitive and selective single-tuned
four-band crystal set using a new contra-wound dual-value inductor,
and having a "sharp selectivity setting"; along with a way to
measure the unloaded Q of an L/C resonator
Summary: This article describes Version 'c' of a
single-tuned four-band crystal radio set, sometimes called a "Benodyne"
(constant bandwidth with maximum weak-signal sensitivity across the
whole BC band, achieved by using 2 or more values of inductance in the
tank - lower values at higher frequencies). It is designed for a
constant bandwidth across the AM band, two selectivity settings
(normal and sharp) and low loss (high sensitivity) especially for
weak signals at the high end of the band. It is an attempt to achieve
the two objectives at a -3 dB RF bandwidth of about 5-6 kHz (relatively
independent of signal strength), with a constant high efficiency across
the entire AM broadcast band (normal selectivity setting): 1) Best
possible sensitivity on weak signals, 2) Loudest possible volume on
strong signals. The sharp selectivity setting reduces the -3dB
bandwidth to about 2 kHz, but unavoidably introduces some extra
insertion power loss.
Selectivity and insertion power loss figures from a
computer simulation are given and compared with those of the actual
physical crystal radio set. A way to tell if the detector is operating
below, at or above its 'Linear-to-Square Law Crossover point' (LSLCP) is
described. See Article #15a for a discussion of LSLCP. No antenna
tuner is necessary for the average outdoor or attic antenna. An
explanation of 'short wave ghost signals' and 'hash' is provided along
with some suggestions on how to combat them. Version C uses a tank coil
constructed with litz wire, as compared to the solid teflon insulated
wire used on version 'B'. A new way to make a higher Q, low inductance
coil is described.
Some additional benefits of the "Benodyne" type of tank
circuit are: (1) Reduction of the the sharp drop in tank Q or
sensitivity at the high frequency end of the BC band often experienced
when only one value of tank inductance is used for the whole BC band.
(2) Reduction of the tank Q loss from the variable cap when using lower
cost units that use phenolic insulation, such as the common 365 pF cap
(see Figs. 2, 3, and 4 in Article #24). The "two inductance value
benodyne* circuit is used in the crystal radio sets in Articles #22 and
#26. We will assume here that the two "benodyne" component inductors
(see "The Tank Inductor" in this Article) provide a tank inductance of
250 uH in the low frequency half of the BC band (520-943 kHz) and 62.5
uH in the high half (0.943-1.71 MHz). If the large 250 uH inductance
setting were used all the way up to the top end of the BC band (as in
the usual case), a total tuning capacity of 34.7 pF would be required at
1.71 MHz (Condition A). In the "Benodyne" circuit, with the 62.5 uH
inductance setting used for the high frequency half of the BC band, a
total tuning capacitance of 139 pF is required at 1.71 MHz (Condition
B). Benefit (1) occurs because in condition A, a larger fraction of the
total tuning capacitance comes from the typically low Q distributed
capacity of the inductor than in condition B. This results in a higher
Q total capacitance in condition B than in condition A. Benefit (2)
occurs because the effective Q of a typical 365 pF variable cap, when
used with a 250 uH tank, is about 500 at 1.71 MHz (see Fig. 3 in Article
#24). The Q of the 365 pF variable cap, when set to 139 pF, is greater
than 1500 (see Fig.5 in Article #24). This higher Q results in less
loss and greater selectivity at the high end of the BC band in condition
2. A further benefit of the Benodyne circuit at the high end of the BC
band is greater immunity from the Q reducing effects of surrounding high
loss dielectric materials such as baseboard etc. The lossy stray
capacity introduced is better swamped out by the high shunt tuning
capacity used.
The Crystal Radio Set Design, in a (large)
Nutshell:
- The design approach is to divide the AM band into several
sub-bands in an attempt to keep the selectivity relatively constant
and the insertion power loss low across the whole band.
- The first step is to divide the BC band into two halves: band A
(520-943 kHz) and band B (943-1710 kHz). Two-step shunt
inductive tuning is employed to switch between bands. A tank
inductance of 250 uH is used in band A and 62.5 in and B.
- Band A is further subdivided into two bands: sub-bands 1
(520-700 kHz) and 2 (700-943 kHz). The band B is also subdivided
into two bands: sub-band 3 (943-1270 kHz) and 4 (1270-1710 kHz).
- In the normal selectivity mode, two different resonant RF
resistance levels, measured at the top of the tuned circuit
(point 'A' in Fig. 5), are used at the center of the sub-bands.
This impedance level is about 125k ohms at the center of sub-bands 1
and 3. It is 250k at the center of sub-bands 2 and 4 (excluding the
resistive losses of the components used). These resistance values
are made up of a parallel combination of the transformed RF
antenna-ground system resistance and the input RF resistance of the
diode. These two resistances should be equal to each other to
achieve minimum insertion power loss, at the design bandwidth. This
means that the transformed antenna-ground system and diode RF
resistances are each about 250k in sub-bands 1 and 3 and 500k
in sub-bands 2 and 4 at point 'A'. The two different transformed
RF antenna-ground system resistance values are achieved by
proper adjustment of a variable capacitor in series with the antenna
(C7 in Fig. 5). The higher diode RF tank loading resistance
value for sub-bands 2 and 4 are achieved by tapping the diode onto
the tank at a point that is 70% of the turns up from ground. The
tank is not tapped for sub-bands 1 and 3 and connection is to the
top of the tank. In the sharp selectivity mode the diode is
tapped half of the turns down on the tank from the point used for
normal selectivity.
- The weak-signal RF input and audio output resistances of a diode
detector are approximately the same and equal to 0.026*n/Is ohms (Is
means diode saturation current, see Article #0-Part 4). The
strong-signal audio output resistance of a diode detector is
approximately equal to 2 times the RF resistance of its source.
Compromise audio impedance transformation ratios are used to
optimize performance on both weak and strong signals.
- The design is scalable. Less expensive parts that may
have somewhat greater losses may be used with some penalty in
sensitivity and selectivity, especially at the at the high end of
the BC band and at the Sharp Selectivity setting. See the Parts
List for a listing of some more easily available and lower cost
parts than the ones used in the original design.
Fig. 1 - Single-Tuned Four-Band
Crystal Radio Set, Version 'C'. These are actually pictures of Version
B as
described in Article #22, converted to version C, as described in this
Article, but modified with the
addition of the amplifier in Article #25. This Article does not include
the amplifier.
Design objectives:
- A relatively constant -3 dB bandwidth of 5 to 6 kHz across the
full range of 520 to 1710 kHz at normal selectivity, with a
relatively constant RF power loss in the RF tuned circuits of less
than 3 dB.
- A switched adjustment to achieve about 3 times sharper
selectivity than normal.
- Optimal performance with external antenna-ground systems having
a fairly wide range of impedance.
- To provide a simple-to-use switching setup for comparing a
'test' diode with a 'standard' one.
- To provide a volume control with a range of 45 dB in 15 dB
steps that has the minimal possible effect on tuning, This was
incorporated in the design because the two local 50 kW blowtorch
stations WABC and WOR (about 10 miles away) deliver a very
uncomfortably loud output from SP headphones from my attic antenna.
A means of volume reduction that did not reduce selectivity was
needed. This method of volume reduction actually increases
selectivity by isolating antenna-ground resistance from the tank
circuit.
- Introduction fo a new (to me) method for constructing low
inductance high Q coils.
1. Theory
The frequency response shape of the circuit shown in Fig. 2 is that
of a simple single tuned circuit and can be thought of as representative
of the nominal response of a single tuned crystal radio set. Consider
these facts:
- If Lt and Ct have no loss (infinite Q), zero insertion power
loss occurs at resonance when Rs equals Rl. This is called an
'impedance matched' condition. The power source (Vs, Rs), looking
towards the tank, sees a resistance value equal to itself (Rl).
Also, the load (Rl), looking towards the input sees a resistance (Rs),
equal to itself. In the practical case there is a finite loss in Lt
and CT This loss can be represented by an additional resistance Rt
(not shown), shunted across the tuned circuit. The input resistance
seen by (Vs, Rs) is now the parallel combo of Rt and Rl and it is
less than Rs The perfect impedance match seen by (Vs, Rs) when the
tank Q (Qt) was infinite is now destroyed. The impedance matched
condition can be restored by placing an impedance transformation
device between the source, (Vs, Rs) and the tank.
- In Fig. 2, if tuning could be done with Lt alone, leaving CT
fixed, the bandwidth would be constant. The problem here is that
high Q variable inductors that can be varied over an approximately
11:1 range, as would be needed to tune from 520 to 1710 kHz do not
exist. On the other hand, tuning by varying CT by 11:1 will cover
the range, but have two disadvantages. (1) The -3dB bandwidth will
vary by 1:11 from 520 to 1740 kHz. (2) In the practical case, if
the bandwidth is set to 6 kHz at the low end of the BC band, and an
attempt is made to narrow the bandwidth at 1710 kHz by placing a
capacitor in series with the antenna, the insertion power loss will
become great.
- The compromise used here is a coil design that can be switched
between two inductance values differing by 4:1. The high inductance
setting is used for the low half of the BC band and the low
inductance for the high half. Capacitive tuning is used to tune
across each half. The new technique used here, of using a
combination of two inductors, enables the Q of the low value
inductance (used in the high half of the band) to to be much higher
than would be the case if a single coil of the same diameter and
wire size, but with fewer turns, were used. This technique uses two
coils, closely coupled, and on the same axis. They are connected in
series to obtain the large inductance and in parallel for
realization of the small one. The small inductance has a value 1/4
that of the large one and about the same Q at 1 MHz. (if coil
distributed capacity is disregarded). The innovation, so far
as I know, is to use the full length of wire used in the high
inductance coil, occupy the same cubic volume, but get 1/4 the
inductance and keep the same Q as the high inductance coil (at the
same frequency). See Table 4.
- The high and low bands are each further subdivided giving a
total of four sub-bands (1, 2, 3 and 4). If this were not done, we
would be faced with a bandwidth variation of about 1:3.3 in each
band. The geometrically subdivided bands are: sub-band 1 (520-700
kHz), 2 (700-943 kHz), 3 (943-1270 kHz) and 4 (1270-1710 kHz). The
bandwidth should vary about 1:1.8 across each of these sub-bands.
The bandwidths at the center of each of the four sub-bands are made
approximately equal to each other by raising the loading
resistance of the antenna-ground system and the diode on the tank by
a factor of two in sub-bands 2 and 4, compared to the value used in
sub-bands 1 and 3.
2. Design Approach for the Center
of each of the four sub-bands.
Fig. 3a shows the simplified Standard Dummy Antenna circuit,
described in Terman's Radio Engineer's Handbook for simulating a typical
open-wire outdoor antenna-ground system in the AM band. R1=25 ohms,
C1=200 pF and L1=20 uH. See Article #20 for info on how to measure the
resistance and capacitance of an antenna-ground system. These values
are used in the design of the crystal radio set. R1 represents the
antenna-ground system resistance, C1 the capacitance of the horizontal
wire and lead-in to ground and L1 represents the series inductance of
the antenna-ground system.
The values of R1, C1 and L1 in Fig. 3a are considered to be
independent of frequency. To the extent that they may vary with
frequency, C7 and C8 in Fig. 4 can be adjusted to compensate. The
current-source equivalent circuit of the antenna-ground circuit is shown
in Fig. 3b. To a first degree of approximation, C2 in Fig. 3b is
independent of frequency. R2 will vary approximately inversely with
frequency. We will ignore the effect of L2, since its value is large,
except when approaching the first resonance of the antenna-ground
system. The design approach is to place a variable capacitor C3 in
series with the antenna circuit (Fig. 3a) to enable impedance
transformation of the antenna-ground circuit to an equivalent parallel
RC (Fig. 3b), the R component of which can be adjusted by
changing the value of the C3 to follow a desired relationship vs
frequency. One of the objectives of the design is to enable as constant
a bandwidth as possible vs. frequency. This requires the aforementioned
equivalent parallel component (R2) to vary proportionally with the
square of the frequency if capacitive tuning is used in each sub-band
(loaded Q must be proportional to frequency for a constant bandwidth).
The shunt variable capacitor to ground, shown across the tank coil, is
used to tune the tank to resonance. This design attempts to accomplish
this in the center of each sub-band. Performance is close at the band
edges.
3. The single tuned crystal radio
set
The topology of the single tuned circuit is changed from band to band
as shown in Fig. 4 below.
Resonant RF resistance values at the top of C8 (Fig. 4) from
antenna loading are designed to be: 250k ohms at the center of
sub-bands 1 and 3 and 500k ohms for sub-bands 2 and 4. Since the diode
is tapped at the 0.7 voltage point for bands 2 and 4, it sees a
source resistance at resonance of: 125k for sub-bands 1 and 3 and of
250k ohms for sub-bands 2 and 4. These figures apply for the
theoretical case of zero loss in the tuned circuit components (infinite
Q). In a shunt capacitively tuned crystal radio set, loaded with a
constant resistive load, the bandwidth will vary as the square of the
frequency. To understand why, consider this: When the resonant
frequency of a tuned circuit loaded by fixed parallel resistance is
increased (from reducing the total circuit tuning capacitance), the
shunt reactance rises proportionally, giving rise to a proportionally
lower circuit Q. But, a proportionally higher Q is needed if the
bandwidth is to be kept constant. Therefore, the square relation.
In the practical case, we are faced with two problems. (1) How
should we deal with the fact we work with finite Q components? (2) At
high signal levels (above the LSLCP), the RF load presented by the diode
to the tuned circuit is about 1/2 the audio load resistance, and at low
signal levels (below the LSLCP) the RF load presented by the diode is
about 0.026*n/Is ohms. Compromises are called for.
Parts List - All components are chosen for the best
possible sensitivity at a -3 dB RF bandwidth of 5-6 kHz.
- C1, C3: 200 pF NPO ceramic caps.
- C2: 100 pF NPO ceramic cap.
- C4, C6: 270 pF ceramic caps.
- C5: 18 pF NPO ceramic cap.
- ** C7 (Antenna cap.), C8 (Tank cap.): 12-475 pF single section
variable capacitors, such as those that were mfg. by Radio Condenser
Corp. (later acquired by TRW). They use ceramic stator insulators
and the plates are silver plated. Purchased from Fair Radio Sales
Co. as part #C123/URM25. Other capacitors may be used, but those
with phenolic stator insulators will cause some reduction of
tank Q, especially at the high end of sub-band 4. The variable
capacitors are fitted with 8:1 ratio vernier dials calibrated
0-100. These are available from Ocean State Electronics as well as
others. An insulating shaft coupler is used on C7 to eliminate
hand-capacity effects. It is essential, for maximum
sensitivity and selectivity, to mount C7 in such a way that stray
capacity from its stator to ground is minimized. See Part 11 for
info on mounting C7. The variable capacitors used in this design
may not be available now. Most any other capacitor with ceramic
insulation should do well. Note: If one has available
two capacitors having different losses for use as C7 and C8, the
best one should be used for C8 since the sensitivity of this crystal
radio set is less affected by a Q reduction of C7 than of C8.
- C9: 47 pF ceramic cap.
- C10: 0.1 to 0.22 uF cap.
- C11: Approx. 1.0 uF non-polarized cap. This is a good value
when using RCA, Western Electric or U. S. Instruments sound powered
phones with their 600 ohm elements connected in series. The best
value should be determined by experiment. If 300 ohm sound powered
phones having their 600 ohm elements connected in parallel are used,
C11 should be about 4 uF and a different transformer configuration
should be used.
- **L1, L2, L3, L4, and L5: See "The tank inductor" below.
- **SW1, SW2 and SW6: DPDT general purpose slide switches. Radio
Shack mini DPDT switches from the #275-327B assortment or
Switchcraft #46206LR are relatively low loss units.
- **SW3 (Used to switch between bands A and B): 5 position two
pole ceramic insulated with silver plated contacts rotary
switch, used as a 2 position 2 pole switch. For low loss, it is
essential that the switch use ceramic insulation.
- **SW4 (Used to select a sub-band and switch between normal and
sharp selectivity): 5 position single pole ceramic insulated
rotary switch. For low loss, it is essential that the switch use
ceramic insulation.
- **SW5: Switchcraft #56206L1 DPDT mini Slide switch. Used as a
SPDT switch. This switch has unusually low contact resistance and
dielectric loss, but is expensive. Other slide switches can be
used, but may cause some reduction of tank Q.
- T1, T2: Calrad #45-700 audio transformers. Available from
Ocean State Electronics, as well as others. If 300 ohm phones are
to be used, see "Audio impedance transformation", below.
- R3 (used to adjust the resistive load on the diode): 1 Meg
Pot., preferably having a log taper.
- Baseboard: 12'' wide x 11 1/8 '' deep x 3/4" thick.
- Front panel is made of 0.1" thick high-impact styrene. Other
materials may be used. This is the the lowest loss practical
material I could obtain.
** For lower cost, the following component substitutions may be
made: They cause a reduction in performance at the high end of the BC
band, especially, sub-band 4 when the "narrow selectivity" setting is
used. Performance reduction is much less in the lower sub-bands and in
the "normal selectivity setting.
- Mini air-variable 365 pF caps sold by many distributors such as
The Crystal Set Society and Antique Electronic Supply may be used in
place of the ceramic insulated ones specified for C7 and C8. Their
maximum capacitance of 365 pF may not be large enough to enable
achieving the design bandwidths at the lower end of bands A and B,
especially when short antennas are used. This problem can be solved
by making provision for switching a 220 pF NPO (sometimes called
COG) disc capacitor across C7 and C8 when tuning to these
frequencies.
- Radio Shack mini DPDT switches from the 275-327B assortment or
standard sized Switchcraft 46206LR switches may be used in place of
the Switchcraft 56206L1 specified for SW5 and cost much less. See
Article #24 for comparison with other switches.
- Molded plastic insulated rotary switches may be used for SW3 and
SW4, such as those made by Lorin and sold by Mouser and others.
Wiring the crystal radio set: The stator and rotor
terminals of C8 are labeled points A and B (see Fig. 5), and all
connections to them should be short and direct. The purpose is to
minimize spurious FM and short-wave resonances which might be created
otherwise. This approach eliminates as much wiring inductance
associated with C8 as possible, maximizing its ability to shunt out any
high frequency spurious responses that might be present. Some more info
on this subject is presented near the end of part 8.
The 'contra-wound' tank inductor:
L1, L2, L3 L4 and L5 are all components of the tank. It is wound
with litz wire having 660 strands of #46 conductor. L1 has 13 turns, L2
has 3.125 and L3 has 8.875, all close wound (because the form is not
long enough to enable spacing and the extra turns that would be required
to maintain the inductance) as component inductor #L(1,2,3) with
two taps. L4 has 7.25 turns and L5 has 17.75, both close wound as
component inductor #L(4,5) with one tap.
The start of L1 of component inductor #L(1,2,3) is spaced 0.06" to
the right of the center of the coil form, looking at the crystal radio
set from the front and winding continues through L2 and L3 clockwise to
about 0.25" of the right end of the form, looking at the crystal radio
set from the right. The start of L4 of component inductor #L(4,5) is
spaced 0.06" to the left of the center of the form, looking at the
crystal radio set from the front and winding continues through L5
clockwise to about 0.25" of the left end of the form, looking at the
crystal radio set from the right. When one looks at a completed
contra-wound inductor, one can see that the component inductors
#L(1,2,3) and #L(4,5) are wound in opposite directions. Note: All coil
dimensions are measured from turn center to turn center. See Article
#0, Part 12 for a mini-Article about the purpose and use of the
'contra-wound' inductor. Figures 2 and 3 in Article #29 provide
more info on the contra-wound inductor approach.
Here is the reason for this winding scheme: One can see from Fig. 4
that this crystal radio set design connects component inductors
#L(1,2,3) and #L(4,5) in series for the lower half of the BC band and in
parallel for the upper half. If the two coils were wound in the same
direction from the hot to the cold end, as was done in the crystal radio
set described in Article #22, distributed capacitance would be low in
the series connection (about 7.7 pF) and higher in the parallel
connection (about 21 pF), mainly because the finish (ground end) of
component inductor #L(1,2,3) is located close to the start (hot end) of
component inductor #L(4,5). This reduces the Q at the high end of the
BC band. If the coils are contra-wound, as I call it, the lower
distributed capacitance condition occurs in the parallel, not the series
connection, resulting a Q increase of approximately 17% at 943 kHz. It
is increased even more at the high end of the BC band. The coil
form is made of high-impact styrene. OD=4.5", ID=4.22" and
length=3.625". I used part #S40140 purchased from the Genova Products
factory retail store. (http://genovaproducts.com/factory.htm). A PVC
form can be used, but its dielectric has about 4-5 times the loss of the
styrene form and will reduce Q, especially at the high end of the BC
band.
The start (hot) ends of L1 and L4 are affixed to the form by being
lead through two 0.25" diameter holes placed 0.5" apart, measured in the
circumferential direction, and held in place by 0.5" wide film tape on
the inside of the form. The finish (cold) ends of L3 and L5 are affixed
to the form by being lead through two 0.125" holes placed 0.5" apart,
measured in the circumferential direction, and held in place as above.
Three 0.125" diameter holes spaced 0.5" apart are used when pulling a
tap. In Fig. 6, the red line represents the litz wire and the yellow
arcs represent a cross-section of the coil form through the center of
the 0.125 or 0.25" holes.
Fig.7 Coil mounting hardware.
To wind the tank coil, first cut five pieces of 660/46 litz as
follows: For L1: 16' 9", L2: 4' 3", L3: 11' 10", L4: 9' 11" and
L5: 22' 5". These lengths provide about 9" of free length at each end.
The ends of each wire length should be tinned to prevent unraveling of
the strands and serving while winding the coils. Use a small Weller
WC-100 adjustable temperature iron (or equivalent), set to maximum
temperature (really hot!) for tinning. The method is to immobilize an
end of the wire end by extending it about 2" over the end of a table and
placing a weight on top of it. One can then apply the very hot iron tip
to the cut strand ends and feed in a little solder to wet them. As the
heat percolates down the litz and the insulation burns off or melts,
more solder can be applied a little further down and around the end to
obtain a solid tinning for a lead length of about 0.25". If one don't
want an inch or so of litz beyond the solder to become stiffened from
melted insulation, one might do as John Davidson has suggested. He
tightly wraps a length of aluminum foil around the litz, up to 0.375"
from the end before soldering to act as a heat sink and keep the
insulation cool. I haven't tried this out.
The start leads of L1 and L4 should be spaced 0.06", right and left
from the longitudinal center of the coil form. One can use a bent up
plastic soda straw in the 0.25" holes to keep the wires approximately in
place). Gradually taper the wires further apart going through the first
turn, then to become close wound for the remainder of the windings.
Table 1 - Longitudinal locations for
the taps and start/finish of L1, L2. L3, L4 and L5.
Coil name
|
Start - inches to right or left of center
|
Finish - inches to right or left of center
|
L1
|
0.058 R
|
0.81 R
|
L2
|
0.81 R
|
0.99 R
|
L3
|
0.99 R
|
1.50 R |
L4
|
0.058 L
|
0.48 L
|
L5
|
0.48 L
|
1.50 L
|
After the windings are completed, one should have a coil with ten
droopy wires coming from it. The next step is to tidy up the coils,
adjust the 0.12" wire spacing at the start of L1 and L4 and their
one-turn taper. Move any excess winding space to slightly space-wind the
last several turns of L3 and L5 at their finishes (cold ends). The
turns should then be sprayed with one light application of crystal clear
"Krylon" acrylic lacquer, Rust-Oleum Specialty high luster lacquer
coating (clear) or equivalent, to hold them in place. The ends of L1
through L5 that are to be joined to form the taps should be cut to a
length of about 0.5", tinned and soldered together as shown in Fig. 6.
Pigtails for wiring to the switches should now be soldered to the taps.
The coil form should be mounted with its axis parallel to the front
panel as shown in Fig.1, its center about 6.50" back, and centered
horizontally.
Tank coil specs. for those who wish to use a different diameter
coil form, axial length of total winding, wire size or wire to wire
spacing:
- The total tank inductance, measured from point A to ground,
should be 250 uH with SW3 in position 1 and 62.5 uH in position 2.
Optimum partitioning of turns: L1 should comprise 26.1% of the sum
of the turns of L1, L2, L3, L4, and L5; L2: 6.15%; L3: 17.75%;
L4: 14.5% and L5: 35.5%. To get the highest Q in sub-bands 3 and
4 it is essential that the sum of the turns of L1, L2 and L3 equals
the sum of the turns of L4 and L5. The values for L1 and L2 are
compromises when SW3 is set to position 2 (normal selectivity on
sub-bands 1 and 3). They minimize the error caused by using the
same number of turns to ground at that setting. See Table 2.
- It is desirable that the start and finish ends of the coils on
the form (as mounted) should be located on that half of the coil
form nearest the front panel. This will prevent taps from being
located on the far side of the coil, as viewed from the front panel,
thus preventing excessive lead lengths.
- Some experimentation in tradeoffs of the requirements in 1.) and
2.) may have to be made, since they may not be fully compatible.
The diode: This design is optimized for use with a
diode having an n of 1.03 and a Saturation Current (Is) of about 106 nA
at 25° C., although this is not critical and other diodes can be used
with very good results. See Articles #0, 4 and 16 for info on n and Is
of diodes, and how to measure them. If one has a favorite diode, its
effective (Is) can be changed by applying a DC bias voltage, using
perhaps, the 'Diode Bias Box' described in Article #9.
An excellent diode to use in this set is the ITT FO-215 germanium
unit that was made 20 or so years ago (see Article #27). NOS may be
available from from Dave Schmarder at http://www.1n34a.com/catalog/index.htm
and Mike Pebble at http://www.peeblesoriginals.com
Another suitable diode, the published parameters for which show an
(Is) of 100 nA is a Schottky diode, the Agilent HBAT-5400. It is a
surface-mount unit that was originally designed for transient
suppression purposes. Measurements of many HBAT5400 diodes seem to show
that there are two varieties. One type measures approximately: n=1.03
and (Is)=80 nA The other type seems to have an n of about 1.16 and an
(Is) of about 150 nA Both work well but the former works best. This
part, available in an SOT-23 package is easily connected into a circuit
when soldered onto a "Surfboard" such as manufactured by Capital
Advanced Technologies (http://www.capitaladvanced.com/), distributed by
Alltronics, Digi-Key and others. Surfboard #6103 is suitable. The
HBAT5400 is also available in the tiny SO-323 package that can be
soldered to a 330003 Surfboard.
The Agilent HSMS-2860 microwave diode (Specified Is=50 nA) is
available as a single or triple with three independent diodes in the
SO-323 and SO-363 packages, respectively. The Agilent number for the
triple diode is HSMS-286L. I find it to be particularly good for DX
in this crystal radio set. It is a convenient part since one can
connect it using only one section (shorting the unused ones) or with two
or all three in parallel. This gives one a choice of nominal saturation
currents of 50, 100 or 150 nA Samples of this part I have tested
measured about 35 nA per diode, not 50. I don't know the normal
production variations. The only disadvantage of this diode, as far as I
know, is its low reverse breakdown voltage which may cause distortion
and low volume on very loud stations. It has the advantage, as do most
Schottkys, of having much less excess reverse leakage current
than do germanium diodes. This helps with volume and selectivity on
very weak stations.
Infineon makes a BAT62 Schottky diode in several different small
surface mount packages. The single BAT62 is physically the largest and
easiest to handle. It has a specified (Is) of about 100 nA and performs
quite well.
Most germanium diodes have too high a saturation current for the best
selectivity when receiving weak signals and should to be back-biased or
cooled for optimum performance, although the difference is usually hard
to notice. See Article #17A for more info on this.
Different type diodes may be connected to the terminals labeled
Diode #1 and Diode #2, with either one selectable with SW5. When one
diode is selected, the other is shorted. This feature makes it easy to
compare the performance of a 'test' diode with one's 'favorite' diode.
Another use is to place one's best DX diode in one position and one
having a very low reverse leakage current at high reverse voltages in
the other. This will maximize volume and minimize audio distortion on
strong signals.
A good choice for this crystal radio set is a diode having a
relatively low saturation current such as 3 or 4 Agilent HSMS-2820 or
HSMS-2860 diodes in parallel as Diode #1 for high selectivity and
sensitivity on weak signals, and an Agilent HBAT5400 or one of the lower
saturation current germaniums as Diode #2 for low distortion and maximum
volume on very strong stations. Don't use two diodes in series if you
want the best weak signal sensitivity in any crystal radio set. The
result of using two identical diodes in series is the simulation of an
equivalent single diode having the same (Is) but an n of twice
that of either one. This reduces weak signal sensitivity.
Different type diodes may be connected to the terminals labeled
Diode #1 and Diode #2, with either one selectable with SW5. When one
diode is selected, the other is shorted. This feature makes it easy to
compare the performance of a 'test' diode with one's 'favorite' diode.
Another use is to place one's best DX diode in one position and one
having a very low reverse leakage resistance at high reverse voltages in
the other. This will maximize strong signal volume and minimize audio
distortion.
Audio impedance transformation: from the audio output
resistance of the diode detector to 'series connected' 1.2k ohm
sound-powered phones is provided by the audio transformers. If one
wishes to use 300 ohm sound-powered phones with two 600 ohm elements
connected in parallel instead of series, a very good low loss
transformer choice is the 100k-100 ohm transformer from Fair Radio
Sales, #T3/AM20. The configuration of two Calrad transformers shown on
line 2 of the Calrad chart in Article #5 is also a good choice. C11,
along with the shunt inductance of the transformer and the inductance of
the sound powered phones form a high-pass filter, flat (hopefully) down
to to 300 Hz. R3 is used to adjust the DC resistance of the diode load
to the AC impedance of the transformed effective AC headphone impedance
to minimize audio distortion on very strong signals. C10 is an audio
bypass.
The two variable capacitors C7 and C8: interact
substantially when tuning a station. C7 mainly controls the selectivity
and C7 and C8 together control the resonant frequency. Reducing the
capacitance of C7 increases selectivity. If the antenna-ground system
has a resistance larger than 25 ohms, C7 will have to be set to a
smaller capacitance in order to maintain the proper resonant resistance
at point A in Fig. 5. If the capacitance of the antenna-ground system
is greater than 200 pF, C7 will also have to be set to a lower value
than if it were 200 pF. If the maximum capacitance of the capacitor
used for C7 used is not large enough to enable a large enough bandwidth
at the low end of sub-band 1, provision can be made to switch a 330 pF
NPO ceramic cap in parallel with it. This may be needed if the
antenna-ground system has too low a capacitance (small antenna).
The "capacitive" attenuators controlled by SW1 and SW2:
Used for volume and selectivity control and are are designed so as to
cause minimal tank circuit detuning when the equivalent circuit of the
antenna-ground system has the same values as the old IRE simplified
Dummy Antenna recommended for testing Broadcast Band radio receivers.
It consists of a series combination of a 200 pF cap, 20 uH inductor and
a 25 ohm resistance. The geometric mean of the sum of the reactances of
the capacitor and inductor at 520 and 1710 kHz is -605 ohms. This is
the reactance of a 279 pF capacitor (characteristic capacitance of the
"capacitive" attenuator) at 943 kHz, the geometric mean of the BC band
of 520-1710 kHz. The "capacitive" attenuators were designed for
the specified attenuation values (15 and 30 dB) utilizing the 500 ohm
resistive pi attenuator component values table shown in the book
"Reference Data for Radio Engineers". The resistor values for 15 and 30
dB "capacitive" attenuators were normalized to 605 ohms, then the
"capacitive" attenuator capacitor values were calculated to have a
reactance, at 943 kHz, equal to the value of the corresponding
"capacitive" attenuator shunt or series resistance. Since the
"capacitive" attenuators, when switched into the circuit, isolate the
antenna-ground system resistance from the tank circuit, selectivity is
increased. If the series capacitance of the equivalent circuit of one's
own antenna-ground system is 200 pF, at 943 kHz, practically no retuning
is required.
If the equivalent L and C of one's own antenna-ground system differ
substantially from those of the simplified IRE dummy antenna used in
this design, one can normalize the values of the capacitors used in the
"capacitive" attenuators to match one's own antenna-ground system. A
method for measuring the parameters of an antenna-ground system is shown
in Article #20.
Table 2 - Switch Functions for
Version C
SW1
|
15 dB volume control "capacitive" attenuator. 'Down' places
about 15 dB loss in the input.
|
SW2
|
30 dB volume control "capacitive" attenuator. "Down' places
about 30 dB loss in the input.
|
SW3
|
520-943 kHz - Band A (sub-bands #1 and #2) - position 1
943-1710 kHz - Band B (sub-bands #3 and #4) - position 2
|
SW4
|
520-700 kHz - Band A, sub-band 1. Normal selectivity:
position 2, Sharp selectivity: position 3
700-943 kHz - Band A, sub-band 2. Normal selectivity:
position 5, Sharp selectivity: position 4
943-1270 kHz - Band B, sub-band 3. Normal selectivity:
position 2, Sharp selectivity: position 1
1270-1710 kHz - Band B, sub-band 4. Normal selectivity:
position 4, Sharp selectivity: position 5
|
SW5
|
Used to select diode 1 or diode 2.
|
SW6
|
'Down' position for normal operation using 1.2k ohm phones.
'Up' position to bypass the onboard audio transformers if
one wishes to use an external transformer to match an
impedance other than 1.2k ohms.
|
4. Tuning the Crystal Radio Set to
to a specific frequency.
C8 is considered the primary tuning control. C7 is
used, in conjunction with the capacity of the antenna-ground system to
adjust selectivity to the designed value. It also has considerable
interaction with the tuning frequency. There are two methods for tuning
in a station of a known frequency that will result in the selectivity
being fairly close to specification, as shown in table 5. One requires
a knowledge of the capacitance of C8 vs. its dial setting. The second
requires fitting C8 with a knob having a linear calibration of 0-100
over a 180 degree span and having a dial reading of zero at maximum
capacity. To use this method C8 must be as specified in the parts list
or an exact equivalent.
- To tune to a specific frequency, read the necessary capacity for
C8 from Fig. 8 and set C8 to that value. Adjust C7 to tune in the
station.
-or-
- To tune to a specific frequency, read the necessary dial setting
for C8 from Fig. 9 and set C8 to that value. Adjust C7 to tune in
the station.
It is assumed that the tank inductor has the required
250 and 62.5 uH inductance values and is contra-wound as described. Of
course different inductance values can be used to make a good crystal
radio set, but the graphs in Figs. 8 and 9 would have to be changed. It
is also assumed, when using the figs. 8 or 9, that the impedance of
the antenna-ground system being used is equal to that of the Standard
Dummy Antenna.
|
|
Fig. 8 - Designed capacitance of C8 vs.
Frequency
|
Fig. 9 - Dial setting of C8 when using
the specific variable
capacitor specified in the Parts List.
|
Another method of tuning is to estimate from Table 3
the dial settings for C7 and C8 required to tune to the desired
station. C7 and C8 can then be tuned together higher or lower to
actually tune in the station. If more selectivity is desired,
reduce the capacitance of C7 and retune C8. If the volume is too
low, try increasing C7 and decreasing C8.
Table 3 - Tuned frequency in kHz as a
function of dial settings, if C7 and
C8 are set
to the same dial number and SW1 and SW2 are set to 0 and 30 dB,
respectively.
Dial settings-->
|
0
|
10
|
20
|
30
|
40
|
50
|
60
|
70
|
80
|
90
|
100
|
Sub-band 1 switch setup, normal selectivity
|
386
|
423
|
482
|
560
|
650
|
776
|
867
|
994
|
1176
|
1394
|
1606
|
Sub-band 2 switch setup, normal selectivity
|
387
|
424
|
484
|
562
|
658
|
765
|
881
|
1015
|
1171
|
1389
|
1581
|
Sub-band 3 switch setup, normal selectivity
|
765
|
835
|
951
|
1096
|
1268
|
1466
|
1681
|
1921
|
2192
|
2565
|
2881
|
Sub-band 4 switch setup, normal selectivity
|
773
|
839
|
950
|
1104
|
1278
|
1485
|
1708
|
1953
|
2241
|
2650
|
2987
|
5. How to improve selectivity with
a relatively small loss in sensitivity, in addition
to using the "Sharp Selectivity" switch positions on SW 4.
6. 'Loop Effect' of the tank
inductor, and how it can be used to tame
local 'Blowtorch' stations when searching for DX.
One can use local signal pickup by the tank (loop effect) to reduce
the effect of interference from strong stations by rotating the crystal
radio set about a vertical axis. The correct angle will generally
reduce it.
7. Just how loud is a station that
delivers the amount of power necessary to operate the
Diode Detector at its 'Crossover Point between Linear and Square Law
Operation'?
Many Articles in this series have talked about the 'Linear to
Square-Law Crossover' (LSLCP). Please bear in mind that the LSLCP is a
point on a graph of DC output power vs input RF power of a diode
detector system. It is not a point on a graph of DC current vs
voltage of a diode. Two things can be said about a detector when it is
fed a signal that operates it at its LSLCP. (1) A moderate increase of
signal power will move the detector into its region of substantially
linear operation. (2) A similar moderate decrease of input power will
move it closer to its region of substantially square law operation where
a 1 dB decrease of input power results with a 2 dB decrease
of output power.
The crystal radio set described in this Article is operating at its
LSLCP if the rectified DC voltage at the 'Diode Bias' terminals is about
75 mV. This assumes a diode having an Is of 106 nA and an ideality
factor of 1.03 (such as a selected Agilent HBAT5400 or an Infineon
BAT62) is used, with R3 is set to 355k ohms. The audio volume obtained
is usually a low to medium, easy-to-listen-to level when using sound
power phones.
8. 'Short Wave ghost Signal',
'background hash' and spurious FM reception
All single tuned crystal radio sets may be, in fact, considered
double tuned (except single tuned loop receivers). The second
response peak arises from resonance between the equivalent inductance of
the antenna-ground system and the impedance it sees, in this case, the
series combination of capacitors C7 and C8. This peak usually appears
at a frequency above the broadcast band and gives rise to the
possibility of strong so-called 'short wave ghost' signal interference
when a short wave station has a frequency near the peak . The response
at this "ghost" frequency can be made somewhat weaker and moved to a
higher frequency if the antenna-ground system inductance is reduced.
One can use multiple spaced conductors for the ground lead to reduce its
inductance. I use a length of TV 300 ohm twin lead, the two wires
connected in parallel for this purpose. Large gauge antenna wire, or
spaced, paralleled multiple strands helps to reduce the antenna-ground
system inductance (flat top antenna). If the down-lead is long compared
to the ground lead, use multiple, paralleled, spaced conductors to
reduce its inductance (similar to using a 'cage' conductor).
Another possible cause of 'ghost' signal reception resides in the
fact that the response of the so-called single tuned circuit does not
continuously drop above resonance as frequency rises, but only drops to
a relatively flat valley before rising again to the second "ghost"
peak. The frequency response above the main (lower) peak would drop
monotonically (true single tuned operation) if the second peak did not
exist. The relatively flat response valley that exists between the two
peaks, provides the possibility (probably likelihood) of interference
'hash' if several strong SW stations picked up at frequencies in the
valley range. This also is the cause of a strong local station, above
the frequency of a desired station "riding through" and appearing
relatively constant even if the tuning dial is moved. The response
should drop at a 12 dB per octave rate above the second peak. A useful
side effect of the response behavior of this type of circuit is that the
response below the main resonance drops off at an extra fast rate
of 12 dB per octave rate instead of an expected 6 dB.
The most effective way to substantially eliminate 'short wave
ghost' and hash reception is to go to a double-tuned circuit
configuration.
Spurious FM reception caused by so-called FM 'slope' detection can
occur from close by local FM stations if a spurious FM resonance appears
somewhere in the circuitry of a crystal radio set. If ground wiring is
not done properly in the crystal radio set, spurious signals can get
into the detector. The thing to do here is to run all the RF and
audio grounds to one point as shown in Fig.5. Sometimes a small
disc bypass capacitor, 22 pF or so, placed across the diode will help.
Another way to try to reduce FM interference is to put a wound
ferrite bead 'choke' in series with the antenna and/or ground leads, if
the FM interference is coming in on those leads. In order not to affect
normal BC band reception, the resultant ferrite inductor should have a
reasonable Q and a low inductance in the BC band. It should also
exhibit a high series resistance at FM frequencies. Suitable wound
ferrite chokes (bead on a lead) are made by the Fair-Rite Corp. as well
as others. Two types available from Mouser are #623-29441666671 and
#623-2961666671. This suggestion may also help reduce "short wave
ghost" signal reception in some cases.
Note: See "Wiring the crystal radio set:", in Part 3, above.
9. Measurements.
Fig. 10 - RF frequency response from
antenna to diode input,
center of sub-band 1, normal
selectivity, using
the simplified IRE dummy antenna.
|
Fig. 11 - RF frequency response from
antenna to diode input,
center of sub-band 4, normal selectivity, using
the simplified IRE dummy antenna.
|
Fig. 10 shows the simulated frequency response at the
center of sub-band 1, from the antenna source to the RF input of the
diode. The red graph and figures in the left panel show an insertion
power loss of 2.4 dB with a -3 dB bandwidth of 6 kHz, along with the
spurious response peak at 4.4 MHz, caused by the antenna-ground system
inductance. The insertion loss at the spurious peak is 15 dB. The loss
in the valley is 40 dB. The right graph and figures show the Input
Return Loss (impedance match) at resonance to be -12.2 dB. The output
return loss (not shown) is the same.
Fig. 11 shows the simulated frequency response at the center of
sub-band 4, from the antenna-ground system source to the RF input of the
diode. The red graph and figures in the left panel show an insertion
power loss of 4.1 dB with a -3 dB bandwidth of 6 kHz, along with the
spurious response peak at 6.9 MHz, caused by the antenna-ground system
inductance. The insertion loss at the spurious peak is 20 dB. The loss
in the valley is 47 dB. The right graph and figures show the Input
Return Loss (impedance match) at resonance to be -8.5 dB. The output
return loss is the same.
Fig. 10 and Fig.11 are actually simulations of the RF frequency
response of version 'b' as described in Article #22. The response
curves of version 'c', described in this article should be the same,
with the exception of halving less loss at the peak response points.
This is because of the higher tank Q in version 'c'.
Table 4 - Measured unloaded tank Q
values. Antenna and diode disconnected,
SW1 and SW2 set to -15 and -30 dB and C7 set to 50 on the
dial
|
Band-->
|
Sub-band 1
|
Sub-band 2
|
Sub-band 3
|
Sub-band 4
|
Frequency in kHz.--> |
520
|
943
|
943
|
1710
|
Measured unloaded tank circuit Q
(includes loss in the tuning caps, switches and all other misc.
loss)--> |
1020
|
1000
|
1240
|
940
|
Table 5 - Measured RF bandwidth and power
loss @ resonance, at approx. the
LSLCP. Diode parameters: Is=106 nA, n=1.03. Output
power=15.8 nW=-78 dBW
|
Center
frequency in kHz |
Insertion loss in dB,
normal selectivity |
-3 dB bandwidth in
kHz, normal selectivity
|
Insertion loss in dB,
sharp selectivity |
-3 dB bandwidth in
kHz, sharp selectivity
|
603
|
6.5
|
6.3
|
9.0
|
1.9
|
813
|
7.3
|
5.0
|
10.0
|
2.2
|
1094
|
7.5
|
4.7
|
12.0
|
2.2
|
1474
|
8.8
|
5.8
|
13.5
|
2.9
|
The data in Table 5 show the insertion power loss when the crystal
radio set is driven by a CW RF signal, with the diode feeding a
resistive load of 355k. R3 is used for the resistive load and is set to
355k (be sure to disconnect any diode connected to the terminals when
setting R3 for 355k). SW6 is set to the 'down' position. For greatest
measurement accuracy, one should short out the series connected
primaries of T1 and T2. The signal generator used in the measurements
is adapted to have a source impedance equal to that of the standard IRE
simplified dummy load (see Article #11). The expected diode detector
power loss, at the output power level used, is about 5 dB. The
remainder of the insertion loss shown in Table 5 is caused by losses in
the inductive and capacitive parts of the tank. Weaker signals will
result in a higher detector power loss, stronger signals, a lower loss.
Some more info on detector power loss and LSLCP is given in Fig. 2 and
its succeeding paragraph in Article #15a.
The signal level used was chosen to operate an HBAT5400 diode having
an Is of 106 nA and an n of 1.03 near its LSLCP. The input RF voltage
was set to cause a DC output voltage of 0.075 volts* across the R3
(measured at the 'Diode DC V.' terminals). This gives an output power
of -78 dBW. The signal generator output was varied, depending on the
insertion power loss of the passive components as measurements were made
at the different frequencies. In practice, one should add about 1.0-2.0
dB to the insertion power loss shown in Table #5 to allow for a typical
audio transformer loss. In actual practice, of course, one uses an
audio load (headphones), fed through the audio transformer, instead of a
resistor for the diode load.
*A diode detector is operating at its LSLCP when its DC load
resistance is R=n*0.0257/Is and the detected DC bias across it is 0.075
volts.
This CW method of measuring loss is much easier than the more
complicated general method using AM modulation, as shown in Article #11.
10. A method for measuring the
unloaded Q of an L/C resonator
- Connect the 50-ohm output of a precision frequency calibrated RF
generator (I used an Agilent digitally synthesized unit.) to a
radiating test loop by means of, say, a 5 foot long coax cable. The
loop can be made from 15 turns of solid #22 ga. vinyl insulated
wire, bunched up into a ¼" diameter cross section bundle, wound on a
2" diameter vitamin pill bottle. The coil is held together by
several twist-ties.
- Make sure that all resistive loads are disconnected from the
tank. Remove all potentially lossy non-metallic and metallic
(especially ferrous) material from the vicinity of the coil. Capacitively
couple the probe of a 5 MHz (or greater) scope to the hot end of the
L/C tank and set the probe to its 1:1, not its 10:1 setting. This
coupling must be very weak. This can be done by clipping the scope
probe onto the insulation of a wire connected to the hot end of the
coil (or a tap) or placing the probe very close to the hot end.
- Place the 2'' loop on-axis with the coil, about 6'' from its
cold (grounded) end. Tune the generator to fo MHz and adjust the
generator output, scope sensitivity and L/C tuning to obtain, say,
a 7 division pattern from fo on the scope. Note the frequency.
- Detune the generator below and then above fo to frequencies (fl
and fh) at which the scope vertical deflection is 5 divisions. This
closely represents a 3 dB reduction in signal. Record those
frequencies. You may encounter some hum and noise pickup problems
and will have to respond appropriately to eliminate them. It is
usually beneficial to conduct experiments of this type over a
spaced, grounded sheet of aluminum placed on top of the workbench.
- Calculate approximate unloaded tank Q. Qa=fo/(fh-fl).
Calculate the actual Q by dividing Qa by 1.02 to reflect the fact
that 5/7 does not exactly equal SQRT (0.5).
- Try reducing the loop magnetic and probe capacitive coupling,
and repeat the measurement and calculation. If the Q comes out
about the same, that shows that the 50 output resistance of the
generator and the scope probe loading do not significantly load the
tank.
- Note: When measuring the Q of an
inductor with a Q meter it is common practice to lump all of
the losses into the inductor. This includes magnetic losses in the
inductor as well as dissipative losses in its distributed
capacitance. We generally try to get a grip on tank Q values by
measuring the inductor with a Q meter, when one is available. We
assume that all the loss that affects the measured Q is magnetic
loss. Not so, there is also loss in the dielectric of the
distributed capacitance of the inductor. Actually, we are measuring
an inductor having a specific Q (at a specific frequency), in
parallel with the distributed capacity of the coil. We usually
assume that the Q of this distributed capacity is infinite, but it
isn't. The dielectric of the coil form material makes up much of
the dielectric of the coil's distributed capacity and is the
controlling factor in causing different coil Q readings when using
coil forms made up of various different materials. This distributed
capacity is in parallel with the tuning capacitor and can have an
important effect on overall tank Q at the high end of the band
because there, it is paralleled with the small, hopefully high Q,
capacitance contribution from the variable cap. At lower
frequencies, the dielectric material of the coil form becomes less
important since its contribution to the distributed capacity is
swamped out by the larger capacitance needed from the tuning
capacitor in order to tune to the lower frequencies.
11. Important information re:
maximizing unloaded tank Q,
especially at the high end of the band.
Every effort should be made to achieve as high an unloaded tank Q as
possible in order to minimize RF loss at the desired -3 dB bandwidth
(selectivity), and especially when using narrower bandwidths. Somewhat
greater insertion power loss and/or broader selectivity may result if
components having a greater dielectric loss than those specified are
used. Sensitive areas for loss are:
- Q of the coil. See Table 3 for the Q values realized in the
tank circuit.
- Stator insulation material used in the variable caps C7, C8.
Very important! Ceramic is best.
- Skin-effect resistive loss in the variable capacitor plates.
Silver plated capacitor plates have the least loss, brass or cadmium
plated plates cause more loss. Aluminum plates are in-between.
Rotor contact resistance can be a problem.
- The type of plastic used in slide switches SW1, 2, and 4.
- Front panel material.
- Coil form material. High impact styrene has less dielectric
loss than PVC. Styrene forms are available from Genova Products:
http://genovaproducts.com/factory.htm . The forms are listed as
drain couplers in their "400" series of products.
- Capacitive coupling from any hot RF point, through the wood base
to ground must be minimized because it tends to be lossy and
will reduce performance at the high end of band A and band B. The
steps I took to reduce these losses are: (1) Mounting C7 to the
baseboard using strips of 0.10" thick, 0.5" wide and 1.5" long
high-impact styrene as insulators and aluminum angle brackets
screwed to the baseboard and (2), wiring these brackets to ground.
This electrically isolates the capacitor formed from the lossy dielectric
of the wooden baseboard from the rotor of C7. Ceramic stand-off
insulators can be adapted, in place of the styrene strips for the
job. Another way to mount C7 is to make a mounting plate from a
sheet of low loss dielectric material, somewhat larger than C7's
footprint, and screw C7 on top of it. Other holes made in the plate
can then be used, along with small brackets or standoffs to mount
the assembly onto the baseboard. Don't forget to wire the metal
mounting pieces to ground. These same considerations apply to any
metal coil mounting bracket, close to a hot end of the coil, used to
mount the coil form to the baseboard. The bracket should be
grounded. The contra-wound coil configuration used in this crystal
radio set is very helpful here since both outside ends of the coil,
in band B are at ground potential.
12. Appendix: Design approach for double and
single tuned Benodyne versions, as posted to the Discussion Group Rap 'n
Tap (edited).
Ben H. Tongue Posted - 25 February 2005 15:53; The Benodyne approach
to a double-tuned crystal radio set is shown in Article #23. The basic
circuit is that of a conventional double-tuned circuit operating with
equal loaded-Q values for primary and secondary. I decided to use equal
values of inductance for the primary and secondary coils for
convenience. The reason to use the two varicaps, C7 and C8 (in the
primary circuit in unit #1), connected as they were in the crystal radio
set in Article #22, is to enable an adjustable impedance transformation
(vs. Frequency) between the antenna-ground system source resistance
(assumed to be 25 ohms) and the top of the tank (point A). Since the
primary and secondary inductors are of the same value and their loaded Q
values are designed to be equal, the transformed antenna-ground
resistance at the top of the primary tank should be made the same as
that at the top of the secondary tank, including loading from the
diode. These values are approximately (at band center): LoLo
band:250k; HiLo band:500k; LoHi band:500k; HiHi band:1000k. Since
the diode RF load is tapped at the 0.707 voltage point for bands HiLo
and HiHi, the RF resistance driving the diode is in these cases is 250k
and 500k respectively, the same as in the case of the LoLo and HiLo
bands. If the diode was not tapped at the 0.707 voltage point for bands
HiLo and HiHi, their band-center -3 dB bandwidths would be twice as wide
as those of bands LoLo and LoHi. This equalizes all four band-center
bandwidths to the desired value. If the tank inductance were the same
for the four bands, the -3dB bandwidth at the center of the LoHi and
HiHi bands would be four times as great as that at the center of the
LoLo and HiLo bands. To correct this condition, the tank inductance in
bands LoHi and HiHi is reduced from the 250 uH used in bands LoLo AND
HiLo to 62.5 uH. This reduces the -3dB bandwidths at the center of bands
LoHi and HiHi so they are the same as the bandwidths at the center of
the LoLo and HiLo bands. There is some conflict in the design of a
crystal radio set for best performance on strong signals (well above the
"Linear-to-square-law crossover point), and one designed for weak
signals (well below the "Linear-to-square-law crossover point), when one
uses the same diode and audio transformation in both instances. This is
because for strong signals, the RF input resistance of the diode
detector is about half the audio load resistance, and the audio output
resistance of the detector diode is about 2 times the RF source
resistance driving it. The conditions for weak signal reception are
different. Both the input RF and the output audio resistance of the
diode detector are equal to the axis-crossing resistance of the diode.
This resistance is Rd=0.026*n/Is (see Article #0 for a discussion on
this). The compromise selected was to make the audio load resistance
about 325k ohms. The design is optimized for a compromise diode having
an Is of about 100 nA and an n of about 1.03. This diode has an
axis-crossing resistance of 265k ohms. Most ITT FO-215 diodes have this
characteristic. Many others can be used, with little effect on strong
signal performance. The diode has more effect on weak than on strong
signal performance. A ferrite stick inductor could do well for the coil
in the antenna tuner (unit #1) if it has a high enough Q.
Bear in mind that the secondary coil should be constructed with the
250/62.5 uH contra-wound arrangement and the 0.707 voltage taps. For
this unit, the detector tuner, a 365 pF variable cap would be OK; the
extra capacitance of a 485 pF capacitor is not necessary. The inductor
for the antenna tuner should be constructed using the contra-wound
250/62.5 uH arrangement, but no 0.707 voltage taps are needed.
It is possible to build a double-tuned Benodyne using primary and
secondary coils of unequal values. I chose using equal values. A
higher inductance for the primary might give some impedance matching
problems at the low end of the LoLo band. A lower inductance for the
secondary would require a lower RF loading resistance from the diode,
thus requiring a diode having a higher Is. Look at Fig. 2 in Article
#27 to see how weak signal sensitivity is reduced when using diodes
having higher values of Is. For anyone interested in building a single
or double-tuned Benodyne, it is suggested that the design be based on
version"c" described in this Article, and not version "b", described in
Article #22. |
Measurement of the sensitivity of a
crystal radio set when tuned to a fixed weak signal, as a function of
the parameters of the detector diode; including output measurements on
15 diodes
Summary: This
Article shows how the 'weak signal' power loss, from the
resultant operation in the square-law region of the detector, of a
crystal radio set, varies as a function of the parameters of the diode
used. The measurements clearly shown how 'weak signal' detector
loss is reduced when diodes having lower values of the product of
saturation current and ideality factor are used. This results
in obtaining greater volume from weak signals. Actual
measurements compare closely to those predicted from equation #5,
developed in Article #15A. It is assumed that the input and output
impedances of the detector are reasonably well matched.
Acronyms and Definitions of Terms
|
AMCS
|
Apparatus used when Measuring Crystal Radio Set Insertion
Power Loss and Selectivity.
|
CRYSTAL RADIO
SET
|
A crystal radio set, such as that described in Article #26
that has the capability of a continuously adjustable input
impedance transformation.
|
Is
|
Diode Saturation Current in Amps
|
LSLCP(i)
|
Linear-to-Square Law Crossover Point in dBW (referred to the
input power)
|
n
|
Diode Ideality Factor
|
Rxc
|
Axis-crossing resistance of a diode. Rxc=0.026*n/Is.
|
1. The Measurements:
The measurements of output power are made using a
simpler and quicker method than that used in Article #11, since a CW
instead of a modulated signal is used. This method involves measuring
DC output voltage into a resistive load when the input of the detector
is fed from a fixed source of available RF power.
A 3.2nW (-84.95 dBW) un-modulated source of available RF
power of is applied to the diode for all measurements. This power level
is about 12 dB below the LSLCP(i) of the average diode used in these
tests. An AM broadcast signal of this power level will result in quite
a weak sound in SP phones impedance matched to the output of a crystal
radio set. The RF input power is applied through the AMCS described in
Article 11. If the input to it is monitored by a DVM connected to the
"T" connector, the AMCS should be considered to be an attenuator having
an input resistance of 50 and an output resistance of 30.244 ohms. Its
attenuation is 22.975 dB. The crystal radio set used in these
measurements is described in Article #26. It was used because its
performance has been well characterized and its input impedance can be
changed over a wide range. The output resistor into which the output
power is dissipated is R3. The primary windings of T1 and T2 are
shorted when taking measurements.
The measurement procedure, for each diode, consists of
applying an RF power source having an available power of 3.2 nW to the
diode detector, adjusting the input impedance transformation (C7 and C8
in the crystal radio set described in Article #27) for maximum output
voltage and recording that value.
The input conditioning device (AMCS), used to aid in
measurement of input power is shown in Fig. 2 of Article #11. There, it
was used in a procedure to measure input AM sideband and output audio
power. Here it is used as a convenient way to provide an accurate
source voltage having a known internal resistance. A CW signal
generator tuned to, say, 1 MHz is connected to the AMCS as the source of
RF power. If the generator has an AM modulation capability, that can be
used with headphones as an aid in initially tuning the crystal radio set
to the test signal. Table 2 and Fig. 2 show the results of the
measurements.
Table 1. Measured values of
saturation current and ideality factor for some diodes,
normalized to 25° C
|
Diode
|
Diode type
|
Is* in nA
|
n*
|
A
|
1N56 germanium marked GE
|
553
|
1.06
|
B
|
1N56 germanium marked GE |
692
|
1.07
|
C
|
1N56 germanium marked GE
|
1317
|
1.17
|
1
|
Blue Radio Shack 1N34A germanium, no markings
|
678
|
1.09
|
2
|
Two high Is Agilent HBAT5400 Schottkys in parallel
|
438
|
1.16
|
3
|
Agilent high Is HBAT5400 Schottky
|
236
|
1.16
|
4
|
Infineon BAT62-03W Schottky
|
243
|
1.04
|
5
|
Radio Shack 1N34A germanium marked 12010-3PT
|
167
|
1.16
|
6
|
Infineon BAT62-08S Schottky
|
143
|
1.04
|
6.5
|
ITT FO-215 glass germanium (rare,
although Mike Peebles and Dave Schmarder have them) |
109
|
1.02
|
7
|
Agilent low Is HBAT5400 Schottky
|
104
|
1.04
|
8
|
Agilent HSMS-286L Schottky, all three diodes in parallel
|
78
|
1.05
|
9
|
Six Agilent 5082-2835 Schottkys in parallel
|
77
|
1.04
|
10
|
Agilent HSMS-282N Schottky, all four diodes in parallel
|
45.6
|
1.02
|
11
|
Four Agilent 5082-2835 Schottkys in parallel
|
44.9
|
1.03
|
* Is and n were measured using forward voltages of 39
and 55 mV (average current of between 3.8 to 5 times Is).
Table 2. CW measurments of output power
at 23.5° C.;
detector input power: 3.2 nW (-85 dBW)
|
Diode #
|
Diode
load in ohms* |
Measured DC output
in mV
|
Measured output
in nW
|
Measured output
in dBW
|
Product of n and Is in nA
|
Calculated output
in dBW
|
Measured minus calculated output in dB
|
Detector power loss in dB!
|
C
|
29.5k
|
0.69
|
0.01614
|
-108.52
|
1391
|
-107.52
|
-1.00
|
23.6
|
1
|
47k
|
1.01
|
0.02160
|
-106.65
|
663.3
|
-104.50
|
-2.15
|
21.7
|
B
|
50.5k
|
1.25
|
0.03094
|
-105.70
|
665.5
|
-104.38
|
-1.32
|
20.8
|
A
|
63.0k
|
1.56
|
0.03875
|
-104.72
|
529.3
|
-103.41
|
-1.31
|
19.8
|
2
|
78k
|
2.15
|
0.05855
|
-102.33
|
459.3
|
-102.80
|
+0.47
|
17.4
|
3
|
145k
|
3.62
|
0.09038
|
-100.44
|
245.5
|
-100.63
|
+0.19
|
15.5
|
4
|
127k
|
3.65
|
0.1049
|
-99.79
|
228.3
|
-99.90
|
+0.11
|
14.8
|
5
|
191k
|
4.75
|
0.1181
|
-99.28
|
174.0
|
-98.80
|
-0.48
|
14.3
|
6
|
214k
|
6.11
|
0.1744
|
-97.58
|
133.2
|
-97.88
|
+0.30
|
12.6
|
7
|
296k
|
8.06
|
0.2195
|
-96.59
|
97.07
|
-96.40
|
-0.19
|
11.6
|
8
|
400k
|
10.48
|
0.2753
|
-95.60
|
74.0
|
-95.90
|
+0.30
|
10.7
|
9
|
400k
|
10.48
|
0.2746
|
-95.61
|
72.4
|
-95.44
|
-0.17
|
10.7
|
10
|
658k
|
16.3
|
0.4038
|
-93.94
|
41.8
|
-93.54
|
-0.40
|
9.00
|
11
|
676k
|
17.5
|
0.4530
|
-93.44
|
41.6
|
-93.55
|
+0.11
|
8.5
|
* Diode load is equal to Rx, its axis-crossing resistance
Note: The rectified DC current ranges between 21 and 29 nA, with most
diodes close to 25 nA
|
Fig.2
|
The red data points indicate actual measurements, the blue, values
calculated from equation #5 in Article #15A. The blue line is a
connection of points calculated from equation #5.
Discussion: Fig. 2 shows
the close correlation of measured output power with measured diode n*Is,
as predicted by equation #5 in Article #15A. This suggests that
n*Is is a valid 'figure of merit' for a diode used to
detect weak signals. Remember: The detector power loss figures
shown in the last column of Table 2 would be even larger if the test
signal of 3.2 nW were smaller. The assumption in all of this is that
both the input and output ports of the crystal radio set are reasonably
well impedance matched.
Note that the input and output resistances of a diode
detector using diodes #10 and 11 are very high. Matched input source
and output load resistances this high are hard to achieve in a low loss
manner. A low loss high input resistive source is easier to achieve
with a high Q loop driven crystal radio set that uses the loop as the
tank than with one driven by an external antenna and ground that uses a
separate high Q tank coil. This is because one of the sources of loaded
tank resistive loss, the external antenna-ground system resistance, is
eliminated. The radiation resistance of the loop is usually negligibly
small compared to the loss in the loop when considered as a stand alone
inductor. It is assumed in this discussion that the diode is connected
to the top of the loop, the point of highest source impedance. Don't
take this as a recommendation to go to a loop antenna for the best weak
signal reception. A good outside antenna-ground system will outperform
a loop by picking up more signal power. Conclusion: A diode
with the lowest n*Is may be theoretically the best, but achieving
impedance matching of input and output may not be possible. In
practice, a compromise must be struck between a diode with the lowest
n*Is and one having a lower axis-crossing resistance (Rxc). This means,
in general, a higher Is. It can be achieved by paralleling several
diodes or using a different diode type.
A good diode array to try in high performance crystal
radio sets intended for weak signal reception is an Agilent HSMS-286L,
with all three diodes connected in parallel. This diode array is
packaged in a small SOT-363 SMD package but is easy to use even without
a surfboard to aid in its connection. The three anode leads exit from
one side of the package with the three cathode leads from the other. A
quick connection solder blobbing all three anodes together and to a thin
wire, and a similar connection to the cathodes is easy to do. Use a low
temperature soldering iron and as little heat as possible to avoid
injuring the diodes. This triple diode performs about the same as
six Agilent 5082-2835 diodes in parallel, except that audio
distortion will come in sooner on strong signals, because of its low
reverse breakdown volt age. It performs best if used in a crystal radio
set having RF source and audio load resistances of about 400k ohms,
rather high values. An excellent diode for both weak and strong signal
reception is the obsolete ITT FO-215 germanium diode, still available,
think from Dave Schmarder at http://www.1n34a.com/catalog/index.htm . Crstal
radio sets having RF source and audio load resistances of about 200k
ohms may have better sensitivity with two of the HSMS-286L arrays in
parallel. One section of the Infineon BAT62-08S triple diode should
work the same as two HSMS-286L arrays in parallel. Agilent
semiconductors are carried by Newark Electronics and Arrow Electronics,
among others. Agilent or Infineon may sometimes send free samples to
experimenters who ask for them.
The apparent error in output power for diode #1 has been
checked many times. The figure appears to be accurate. I don't know
the reason for the anomaly, except that the diode probably has an
increased value for n*Is at the 21 Na rectified current, compared to the
value of Is*n from the measurements in Table 1 (made at a higher
current). It is known that there are extra causes for conduction in a
diode beyond those modeled by the Shockley equation. Other measurements
show that this diode also does not follow the Shockley diode equation at
high currents (see Article #16). Diodes A, B and C are randomly
selected 1N56 germanium units. They also show poorer performance than
would be expected from Schottky diodes of the same Is and n. Note that
germanium diodes diodes #1, A, B and C provide less output than would be
expected from Equation #5. The output from germanium diode #5 is close
to that expected from Equation #5 as is the output from all the Schottky
diodes.
Two charts are presented in Article #16 showing
measurements of Is and n for 10 different diodes. The Schottky diodes
seem to have fairly constant values of Is and n as a function of
current. The silicon p-n junction and germanium measurements show how
Is and n can vary, in other diode types, as a function of current.
Appendix:
The objective of these measurements is to measure the performance of
various diodes when used as detectors; at a signal level well below
their LSLCP so that their weak signal performance can be compared.
The measurements described in this Article were made with an 'available
RF power' of -84.95 dBW (3.2 nW) applied to the diode. Here is how that
value was chosen:
Initial measurements were made using a Tektronix model
T922 scope having a maximum sensitivity of 2 mV/cm. The scope was
connected to P1 in Fig. 1; the horizontal sweep rate was set to display
about 3 cycles of RF. The RF voltage that could be read on the scope,
with reasonable precision, was considered to be about 2 mV minimum
peak-to-peak, providing a vertical display of 1 cm. The voltage at P1
drives a 25 ohm resistor, the resistance of which is transformed in the
crystal radio set up to a value that matches the input resistance of the
diode. The correct input impedance match is attained by interactively
adjusting C7 and C8 on the crystal radio set to maximize the rectified
DC output voltage. 2 mV pp RF voltage equates to 2/(sqrt8) mV RMS.
Since available power=Pa=(Erms^2)/(4*source resistance), Pa=5 nW. If
one allows for about 2 dB loss between the input to the crystal radio
set and that to the diode, the available power that actually reaches the
diode becomes about 3.2 nW. To obtain better measurement precision a
Fluke model 8920A true RMS RF digital voltmeter was connected to the "T"
connector in Fig. 1 and used in the final measurements. Since there
were internal noise issues with the Fluke, the 20 dB attenuator (SW3) in
the AMCS was switched in to enable increasing the signal to the DVM by
20 dB to overcome the noise. The resistor values in the "inverted L"
pad in the AMCS (45.0 and 5.55 ohms), along with the 25 ohm resistor,
provide a source resistance of about 30 ohms and an attenuation of 22.98
dB, exclusive of any attenuation introduced by SW1, SW2 or SW3.
At first an HP model 3312A function generator was used
as the RF source. Final measurements quoted were made using an HP model
33120A synthesized signal generator.
Measurements of the diodes having the lower values of Is
were made at 892 kHz (Band A, sub-band 1 of the crystal radio set).
Insufficient impedance transformation range was available to match
diodes having the higher values of Is, so those were measured at 1205
kHz (Band B, sub-band 3). These frequencies were chosen so as to
eliminate signal pickup from local stations.
The actual insertion power loss in the crystal radio set
caused by losses in its L and C components was accounted for in
each diode measurement by feeding an RF signal of -84.95+20.98+20+X dBW
into the AMCS. (The raw internal power loss in the AMCS is 22.98 dB,
and the 20 dB attenuator (SW3) was activated). X represents the L/C
losses from the tank inductor and C7 and C8 in the crystal radio set
used for the tests. Its value was determined from a computer simulation
of the crystal radio set, using a source resistance of 30 ohms and a
load resistance equal to the Rxc of the diode to be tested, and noting
the insertion power loss as X. The value of X varied from 0.378 dB for
diode #1 up to 1.711 dB for diode #11. The simulated crystal radio set
consisted of two impedance-matching/tuning capacitors (C7 and C8 in
Article #26) with a tank inductor having a Q value extrapolated from the
values given in Table 4 of Article #26. The simulation program was 'SuperStar',
by Eagleware. Those uncomfortable with the concept of 'Available Power'
may find Part 3 in Article #0 helpful. Note that the diodes having
the lowest n*Is value (and the lowest detector loss) result in the
greatest loss from the tuning components in the crystal radio set.
This means that to gain the greatest benefit from using a diode having
a low n*Is, the parallel resonant loss resistance of the tank circuit
must be made as high as possible(unfortunately reducing selectivity).
Note re diode performance
when receiving strong signals: A high diode reverse
breakdown voltage is important in this case to prevent tank resistive
loading by diode reverse conduction dusing the high reverse voltage
present during the non-forward-conduction half-cycle. When this happens,
volume is reduced. Diodes that have a high reverse breakdown
voltage rating usually have a high value for the product of their
saturation current and ideality factor and are best for obtaining
maximum volune on strong stations. The diodes that are best for weak
signal reception usually have a low n*Is product. Many of those who use
the HP 5082-2835 report inferior volume on strong stations. I believe
the cause is explained above. One solution to this problem is to provide
switching means for two diodes as is done in the crystal set described
in Article #26. Another possible approach might be to to use several HP
5082-2800 figh-reverse-breakdown-voltage diodes in parallel. Several
diodes would probably be needed because of the low saturation current of
one '2800. One could also use only one '2800 and supply a little
forward bias voltage to make it simulate several in parallel. These
approaches have not been experimentally investigated. |
How to reduce diode detector weak
signal insertion-power-loss to less than that possible when the input is
impedance matched
Quick Summary:
Diode detector insertion power loss can be reduced below the value
achieved under impedance matched conditions provided it is operating
below its LSLC point. The optimal conditions are: (1) The output
audio load resistance equals twice the RF source resistance. (2) The
Saturation Current and Ideality Factor of the diode are such that the
very-low-signal output resistance of the detector (axis-crossing
resistance, aka Rd, of the diode) equals the output load resistance.
These conditions insure an impedance match at the audio output and a 1:2
mismatch at the RF input (source resistance = half the RF input
resistance of the diode). Please bear in mind that the LSLC point is a
point on a graph of output DC power vs input RF power of a diode
detector system. It is not a point on a graph of DC current vs
voltage of a diode. Info on the LSLC point is available in Article
#15a.
It has usually been assumed by myself and others that
power loss in a two port device (here, a crystal set) is minimized when
its input and output ports are impedance matched. This article will
show that this is not true in the case of a diode detector
operating at a signal power level well below that of its region
of essentially linear operation. It is true, however, when a
strong signal (well above the LSLC point) is being received. In the
linear region, audio output power is proportional to RF input power.
That is, for every dB of change in input power there will be one dB
change of output power. In the lower power region, called the 'square
law' region, a change of one dB in input power results in a two dB
change in output power. See Article #15a, Figs. 2 and 3 for info on the
LSLC point of a diode detector.
Definition of terms:
Rd: Resistance of a diode at its axis crossing.
Rd=0.0257*n/Is at 25 degrees Celsius
Ri: RF input resistance of the detector
Ro: Output resistance of the detector
R1: RF source resistance looking toward the tank
R2: Output load resistor
Is: Diode Saturation Current
n: Diode ideality factor
T: Parallel LC tuned circuit
LSLC point: The detector operational point halfway between
linear and square law operation
Plsc(i) Max. available input power at the
linear-square-law crossover point
It has been asserted in these Articles that the RF input
and audio output resistances, Ri and Ro, of a diode detector, approach
the same value and equal 0.0257*n/Is = Rd ohms at room temperature when
the input signal strength is low enough. See Article #0, part 4,
Article 4, part 2 and Article 16 for information on Is and n, and ways
of measuring them.
Fig. 1 represents a conventional diode detector. The
tank circuit T is shown with no internal loss. A real world tank will
have loss that can be represented by a shunt resistor connected across
it. For convenience of analysis it is assumed that this loss resistance
is absorbed into the source V1, R1 (For a more complete explanation,
see Article #1, first paragraph after the third schematic.). Assume
that the impedance of the source (antenna) and load (headphone) are
transformed to equal values (R1 = R2) and select a diode that has an Rd
equal to them. This will result in a reasonable impedance match at both
the input and output if the signal power level places operation below
+10 dB of the linear-to-square law crossover point. Little of the input
power directed towards the detector will be reflected back to the source
and most all of the output power from the detector will be absorbed in
the load, R2. If the diode detector were a linear device with linear
input and output resistances, this impedance-matched condition would
result in the least detector power loss (greatest sensitivity)
obtainable. It would seem clear that the crystal set detector could not
be made more sensitive. Actually, not so! Very weak signal
sensitivity can be improved by about 2 dB by appropriate mismatching
at the input. This provides a rather hard-to-hear increase in volume,
but every little bit helps.
In the impedance matched condition discussed so far, R1=Ri=Rd
and R2= Ro. Simple math shows that the detector input voltage Vi will
equal one half the internal source voltage V1. If we create an
impedance mismatch between the source resistance R1 and the detector
input resistance Ri by replacing the diode D with a different one having
1/2 the saturation current, Vi will increase. The reason is that the
detector input resistance Ri is now twice R1. The voltage divider made
up of R1 and Ri will reduce Vi to only two thirds of V1, making
the new value of Vi=4/3 the old value. Since the detector is operating
in square law mode, the internal source voltage in the detector that
drives its output terminals will be (4/3)^2=1.77... times as much as
before. This higher voltage will be divided down by the voltage divider
action of the now twice-as-large diode output resistance and R2 to give
an output voltage 1.185 as large as before. This equates to an output
power 1.476 dB greater than in the original impedance matched condition.
Fig. 2 |
Fig. 3 |
Theoretical calculation and SPICE simulation show that
that in a crystal set having equal values for R1 and R2, the diode
parameters that give to lowest insertion power loss at low signal power
levels fits the equation: R1=R2=2*(0.0257*n/Is) at room
temperature.
Now let us look at the effect on Ri and insertion power
loss if Ri does not match R1. Look at Fig. 2.
- Series 1: The diode has an Is of 38 nA and an n of 1.03.
R1= R2=Rd The graph shows that Ri is about 700k ohms at low
input power levels and that it decreases towards 350k ohms at
high input levels, where the detector acts as a peak detector.
Not graphed, Ro, changes from about 700k to 1400k ohms as the
input power goes from -95 dBW to -50 dBW. It is 1190k ohms at
the LSLC input power point of -78.9 dBW.
- Series 2: The Is of the diode is changed to 19 nA. All else
stays the same. Ri approaches 1400k ohms at low input power
levels and decreases towards 350k ohms at high levels. Not
graphed, Ro is approximately 1400k ohms at low input power
levels and 1400k ohms at high output levels.
- Series 3: The diode Is stays at 19 nA, the n at 1.03, R1
at 700k ohms and R2 is changed to 1400k ohms. Ri changes from
about 1400k to 700k ohms when going from low to high power
levels. Not graphed, Ro is approximately 1400k ohms at low
input power levels and 1400k ohms at high levels.
Look at Fig. 3. At the -95 dBW end of the graph, one can see that
changing Is from 38 to 19 nA, and keeping R1 and R2 at at 700k ohms
reduced the detector insertion power loss by about 1.5 dB (Series 1
to series 2). This comes from the increased voltage, Vi, at the
detector input. Raising the output load resistance from 700k to
1400k ohms reduces the mismatch loss at the output to approx. zero
and reduces the overall insertion power loss by another approx. 0.5
dB for a total improvement of 2.0 dB at low input power levels
(Series 3). The detector insertion power loss at the -50 dBW input
level is is also reduced by 0.5 dB because of the elimination of the
output impedance mismatch.
Practically speaking, what does all this mean?
Mainly, improved theoretical understanding of diode detectors. (see
bullet point #4)
- Compared to the impedance matched condition, an increase in
the volume of weak stations can be achieved if the RF source
resistance driving the detector is dropped to 1/2 its RF input
resistance, leaving the diode and output audio matching
unchanged. Looking at it in another way, again compared to the
impedance matched condition, the diode could be be replaced with
one having half the Is, and the output load resistance doubled.
Put a third way, the audio load resistance should be twice the
RF source resistance and be equal to the axis-crossing
resistance, Rd, of the diode.
- A higher value for the audio load resistance may be created
by changing the impedance transformation of the audio
transformer. Be aware that the insertion power loss of an audio
transformer tends to increase when one operates it at higher
input and output resistances than it was designed for. It is
possible for increased transformer loss to cancel out some of
the 2.0 dB improvement. See Article #5 for info on the loss in
various audio transformers.
- The change to a diode having a lower Is will increase
selectivity since the RF loading resistance value of the
detector is doubled. This will increase the loaded Q of the
detector tank, but will also increase the overall insertion
power loss caused by the inherent losses in the secondary
incuctor and cap, probably nullifying the 2 dB improvement.
- By cut-and-try, many crystal set experimenters probably
have already converged their designs to include this info.
|
About Maximizing the Q of solenoid
inductors that use ferrite rod cores, including charts of magnetic
flux density and flux lines, with some actual Q and inductance
measurements and simulations in FEMM
Summary: Many
factors interact to affect the Q of ferrite rod cored inductors.
Part one of this Article identifies and comments
upon some of them. A simplified model and an equivalent circuit is
also discussed. The second part describes several
ferrite cored inductors, along with measurements of inductance and
Q. The third part displays graphs of flux density,
flux lines, inductance and Q of several ferrite cored inductors. The
fourth part shows how Q varies when the ratio of
the length of the solenoid to the core changes Also shown is a
chart showing the change of Q when the conductor spacing is changed.
The fifth part discusses important info about
ferrite 61 and similar materials.
Part 1: Modeling of
ferrite cored inductors
Bulk factors that affect inductor Q:
- Initial permeability of the ferrite material (µi) and
ferrite loss-factor (LF)
- dielectric constant (ε) and dielectric loss tangent (tan
δ) of the ferrite core
- dielectric constant (ε), dielectric loss tangent (tan
δ) and length of the 'former' upon
which the solenoid is wound (if one is used)
- resistivity of the ferrite rod
- length (lf) and diameter (df) of the rod, and their
ratio
- length (ls) and diameter (ds) of the solenoid, and their
ratio
- Ratio of the length of the solenoid to the length of the
ferrite rod
- size and type of wire (solid or litz) and spacing of the
turns
A simplified equivalent circuit for a ferrite cored
inductor is shown in Fig.1.
La=series inductance of solenoid in air
Ra=series RF resistance of solenoid in air
Lp=parallel inductance representing the increase of
inductance caused by the ferrite core
Rp=parallel RF resistance across Lp, representing hysteresis loss in
the ferrite core
µi=initial permeability of the core (125 for ferrite 61)
CLF=ferrite loss-factor at a specific frequency ({30*10^-6} at 1 MHz
for ferrite 61)
LFEM=leakage flux effect multiplier, the ratio of Lp to µi*La (LEFM
is always less than 1)
FDF=flux density factor. This is a number, equal to or greater than
1, that corrects the value of the series resistance of the solenoid
from its value in air its value when the coil turns are subjected to
the increased flux density caused by the ferrite core.
Co=distributed capacitance. This is made up of mostly capacitance
from the hot parts of the solenoid, through the ferrite dielectric,
to ground (assuming that one end of the solenoid is grounded). If a
solenoid former is used, its dielectric is in the path and will
affect the overall loss. A another part of Co is made up of
capacitance from the hot parts of the solenoid through air, to
ground.
Ro=represents resistive power loss in Co. This loss in Co is
contributed by the dielectric loss tangent of the ferrite and that
of the solenoid former, if one is used.
Qa=Q of the solenoid in air
Qt=Q of the real-word ferrite-cored inductor as represented in Fig.
1
Qp=Q of Lp
Ra*(FDF-1)=additional series resistance caused by increased average
flux density around the conductor when a core is placed inside the
solenoid.
ω=2*pi*frequency
The simplified equivalent circuit shown in Fig.1
provides a convenient way of think about the effect of placing a
ferrite core in a solenoid. Ra and La represent the resistive loss
and inductance of the air-cored solenoid without the core (we want
to increase the resultant Q and inductance). Adding a core creates
the effect of adding a parallel RL in series with the air coil. The
value of Lp is equal to La*µi*(LFEM) Henrys. The value of Rp is LFEM*La*ω/CLF
ohms. When a core is inserted into the air-cored solenoid, the
series resistance of the solenoid in air, Ra, is increased by the
factor (FDF-1) to account for the increased power loss in the copper
wire caused by the increased flux density from the core.
The amount, or percentage
of total magnetic flux that penetrates the copper wire is important,
as mentioned above. Magnetic flux
density surrounding the conductor is not uniform along the length of
the solenoid. It is greater at the ends than along its central
part. Increasing the length/diameter of the solenoid reduces the
percentage of total flux that penetrates the copper and thus reduces
resistive copper losses (especially at the two ends of the winding).
Increasing the ratio of the length of the ferrite rod to that of
the solenoid further reduces the percentage of total flux that
penetrates the copper, further reducing resistive losses.
The amount of electric field that
penetrates the core is important, especially at the high end of
the band . The Nickel/Zinc cores such as type 61 have a
very high resistivity dielectric as well as a rather low
dielectric constant (ε) that has a high dielectric loss
tangent (tan δ): Losses caused
by the high (tan δ) may be
minimized by using construction methods that keep the
parts of the solenoid that are at a high electrical potential
spaced away from the core. For instance a coil former sleeve
made of low loss, low dielectric constant material can be used
to isolate the high impedance parts of the solenoid from the
core.I-squared-R resistive
power loss in the conductor caused by the normal current flow: Series
resistance of the solenoid reduces Q, especially at the low end
of the band compared to the high end, since the inductive
reactance is at a minimum there (if the resistance, as a
function of frequency is constant). Proximity and skin effect
losses increase the RF resistance of the conductor at the high
end of the band more than at the low end. The use of litz wire
reduces the loss across the band, but more so at the high
end. If solid wire is used, spaced-turns winding will reduce the
proximity effect losses. An advantage of using Litz wire in a
ferrite-rod inductor is that there seems to be no downside to Q
from close winding. This helps with obtaining a larger
inductance with a smaller solenoid and ferrite core. The use of
larger diameter wire to reduce one of these losses usually has
the effect of requiring a larger solenoid and ferrite core in
order to keep the inductance the same, requiring mind-numbing
tradeoffs. Experimentation with 4" long by 1/2"
diameter ferrite 61 rods and litz wire of 50/46, 125/46, 270/46
and 420/46 construction with an inductance 250 uH suggest that a
winding length of about 1.5" of close-wound 125/46 litz wire is
close to optimum, from the standpoint of Q. I've tried
to use 660/46 litz with a 4"x1/2" ferrite 61 rod to attain a
high Q inductance of about 250 uH. It never worked, probably
because the length of the rod, being close to that of the
solenoid, caused a high flux density condition to occur near the
ends of the solenoid, creating extra copper loss.
Ferrite cores of the same
specification often exhibit rather wide variations in their ferrite
loss-factor (thus affecting the attainable Q when used as a
core). They also vary, to a lesser degree, in initial permeability
(µi). This affects the inductance. Generally, when selecting cores
from a group having identical specifications, the ones with
the least initial permeability will have the least hysteresis loss,
especially at high frequencies. This provides a convenient way to
select cores that will yield the highest Q coils, without actually
measuring Q: Wind a solenoid on a thin walled, low loss form and
measure its inductance after placing each core, in succession,
centered in the coil. Generally the core providing the least
inductance will provide the highest Q.
Comments: Consider the
schematic in Fig.1. La, Ra and Ra*(FDF-1) define the inductance and
Q of the air-cored solenoid (Before a ferrite core is inserted in an
air-cored solenoid, FDF=1).
Lp and Rp define the inductance and Q of the added inductance
produced when a ferrite core is inserted into the solenoid (now FDF
becomes greater than 1 because of greater flux density in the
conductors). The value of Lp depends upon the initial permeability
of the ferrite material, La and LFEM. Some methods of changing LFEM
are: 1) Increase the amount the bare rod core extending beyond the
solenoid. This will increase the value of LFEM and consequently the
value of Lp. 2) Use a smaller diameter ferrite core than the Id of
the solenoid. This will reduce the value of LFEM and consequently
Lp, but there is a bad side-effect: More magnetic flux penetraates
the wire than when the wire is wound directly on the core. This
effect increases copper loss, therefore causing some extra Q loss.
The L and Q values of the
air-cored solenoid are usually quite low**. The
inductance of Lp is usually high and equal to LFEM*ui*La.
The parallel resistance Rp equals (reactance of La)*LFEM/CLF. If
LFEM equals 1 (This can be approached when using a toroid
having a high permeability, ui), the Q of
a real-world ferrite-cored toroid inductor is about: Q=1/(ui*CLF). The
Q of a ferrite-cored toroid inductor using ferrite 61 as the core
can have a Q of about 330 at 1 MHz, as shown in the 11th Edition of
the Fair-Rite catalog.
Summary: With no ferrite core present one
has, of course, a low Q low inductance inductor. If one could
construct a fully flux-coupled ferrite 61 core (LFEM~1.0), the Q at
1 MHz would be 1/ui*CLF=267. Highest Q occurs with an optimum value
of LFEM, which also provides an intermediate value for real-world
inductance. See Table 6, next to last entry.
In my experience with 1/2" diameter ferrite 61 rods
aiming for 250 uH and using Litz wire, most of the
time LFEM turns out to be greater than the value for maximum Q. An
indication of this condition can be obtained by placing two extra
cores, each co-axially aligned with the solenoid's core, one at each
end of said core, to increase the LFEM. The Q is usually reduced
even though the inductance is increased, showing that LFEM is too
high for maximum Q. Proof of this can be attained by discarding the
two extra cores and reducing the number of turns on the rod. Of
course, inductance goes down, but Q will increase. To get the
inductance back up and retain the higher Q, a solenoid and ferrite
rod of larger diameter are required.
An un-tested opinion: A solid ferrite rod inductor
having a specific diameter D will have a better Q than if many small
diameter rods were used to fill up the space of the specific rod.
One solid rod with a diameter D that has a central axial hole should
work about as well as the solid rod if the hole is not too large,
say a diameter of D/3 or D/2. This is because most of the magnetic
flux, radially speaking, is not spread uniformly across the circular
area of the rod, but concentrates nearer to the surface. This means
that even if the multi- core has the same total ferrite
cross-section as the single-hole core, the single-hole core should
provide a better Q than the multi-rod core.
** Note the "no core" entry in Table 6 for inductor
BB. The solenoid (with no core) has a Q of 88 (and an inductance of
17.6 uH).
Comparison of several conventionally wound
Ferrite-cored solenoids having the same winding length and number of
turns, but different diameters
Ferrite rod length=4", diameter=0.5", material=type
61, µi=125, ferrite loss factor (CLF)=30*10^-6, the "best ferrite
core" was used, former=low loss thin wall tubing of various lengths,
wire=125 /46 ga. litz, construction=conventional
close wound solenoid of 58 turns having a length of about 1.625".
Table 1 -
Coil and Former data (uses 'best ferrite core')
|
Coil and Former > |
A
|
B
|
C
|
D
|
E
|
Coil former dia.
and len. in inches |
0.5
|
0.625x4.5*
|
~0.75x4.5**
|
1.04x2.25
|
1.50x3.0
|
Coil former
Material |
No former- wire wound directly on
ferrite rod
|
Polyethylene sleeve, 1/16" wall thickness
|
Split polyethylene tubing placed over former 'B'
|
Orange colored polypropylene
pill bottle
|
White Polypropylene
drain pipe from
Genova Products
|
Ind. of coil in
air, in uH |
?
|
19.3
|
25.9
|
48
|
90
|
Q of coil, air
core, 2520 kHz |
?
|
265
|
320
|
430
|
520
|
Inductance of
coil in uH with 'best' ferrite rod |
237
|
248
|
238
|
240
|
241
|
Table 2 - Q of a ferrite-cored
conventionally-wound coil of fixed length and number
of turns as a function of its diameter (uses 'best
ferrite core')
|
Coil and Former >
|
A
|
B
|
C
|
D
|
E
|
\/ Freq. in kHz \/
|
Q
|
Q
|
Q
|
Q
|
Q
|
520
|
1060
|
960
|
945
|
820
|
670
|
943
|
1035
|
1030
|
1045
|
995
|
890
|
1710
|
780
|
855
|
878
|
885
|
845
|
* Piece of polyethylene tubing having an OD of
0.625" and an ID of 0.50"
** This coil former has a cross section somewhat less than from a
full 0.75" piece of tubing. It is constructed by first sliding the
1/2" dia. 4" long ferrite rod into a 5" long piece of 0.625" OD
polyethylene tubing. A full longitudinal cut is then made in a
second piece of similar tubing, so it can be fitted over the first
one. A gap of about 3/8" is left in the second, slit piece of
tubing, and that is what causes the cross section to be less than
that of a true 3/4" tube.
Note 1: Q values are corrected for distributed capacity.
Note 2: 'best ferrite core', 'medium ferrite core' and 'worst
ferrite core' refer to Q measurements of a large quantity of 4"
long, 1/2" diameter ferrite 61 cores purchased from CWS Bytemark
over a period of years. The Q measurements were made at 1710 kHz
with a test coil wound on a former similar to that used in 'Coil and
Former' B, above. The winding had 39 turns, close wound, of 270/46
litz. The "best ferrite core" was selected from a small batch of
cores that were re-annealed by a local
ferrite manufacturer. See the third-from-last paragraph.
Some observations:
-
Inductance does not change much between a solenoid diameter
of 0.5" and 1.5".
-
At low and medium frequencies, Q is the highest when the
wire is wound directly on the ferrite. It drops
substantially at the high frequency end.
-
Q at the high frequency end increases as the wire is
separated farther from the core, except for coil E.
-
Q at the low frequency end decreases
as the coil wire is separated further from the core.
Comparison between a
conventional and contra-wound ferrite-rod cored solenoid using a
"best" and a "worst" rod.
See Article # 0, Part 12 for a mini-Article about the
benefits of the contra-coil construction.
Ferrite rod length=4", Diameter=0.5", Material=type 61, µi=125,
Ferrite loss factor (CLF)=30*10^-6, Former=polyethylene (not
vinyl) tubing, ID=0.5", OD=0.625", length=5", Wire=125 strand/46
ga. litz, Construction=close-wound conventional solenoid of 58
turns having a length of about 1.625" Ferrite rod length=4",
Diameter=0.5", Material=type 61, µi=125, Ferrite loss factor (FEF)=30*10^-6,
Former=polyethylene (not vinyl) tubing, ID=0.5", OD=0.625",
length=5", Wire=125/46 ga. litz, Construction=close-wound
contra-wound solenoid of 58 turns and length of 1.625"
(not wound as tightly as the conventional
solenoid above).
The winding format for solenoids #1 and #2, below,
are shown in Figs. #2 and #3 above. For clarity, the windings are
shown as space wound, but the actual solenoids #1 and 2 close wound.
Connections for the contra-wound inductor shown in Fig. 3: For the
series connection, join leads c and e. Lead d is hot and lead f is
cold. For the parallel connection, join leads c and f. Join leads
d and e. d/e is the hot and c/f is the cold connection.
|
Table 3 - Conventional vs
contra-wound Ferrite-Rod Cored Solenoids
|
#1 Conventional
solenoid |
#2 contra-wound solenoid |
'Best core'
|
'Worst core'
|
'Best core'
|
'Worst core'
|
Freq. in kHz |
Q
|
Ind. in uH
|
Co in pF
|
Q
|
Ind. in uH
|
Co in pF
|
Q
|
Ind. in uH
|
Co in pF
|
Q
|
Ind. in uH
|
Co in pF
|
520 |
960
|
237
|
2.8
|
740
|
240
|
2.8
|
895
|
231
|
4.0
|
700
|
234
|
4.0
|
943 |
~1030
|
237
|
2.8
|
775
|
240
|
2.8
|
990
|
231
|
4.0
|
765
|
234
|
4.0
|
943 |
-
|
-
|
-
|
-
|
-
|
-
|
~1030
|
57.8
|
4.7
|
780
|
58.5
|
4.7
|
1710 |
855
|
237
|
2.8
|
655
|
240
|
2.8
|
945
|
57.8
|
4.7
|
725
|
58.5
|
4.7
|
The Q values given above were measured on an HP
4342A Q meter and corrected for the distributed capacity of the
inductor (Co). The ferrite cores were purchased from CWS ByteMark in
the third quarter of 2002. They may have changed vendors since then
because some rods I purchased in the 3td quarter of 2004 resulted in
lower Q coils than the values reported here. The rods also had two
small, 180 degree apart, longitudinal flats along their entire
length. CWS gracefully accepted a return of those rods and quickly
refunded my money. The 'best' and 'worst' cores used in these
measurements were from a group purchased from CWS ByteMark in the
3rd quarter of 2002.
Note the better high-band Q values recorded for the
contra-wound inductor. This is because the low Q distributed
capacity from the dielectric of the ferrite (Co and Ro) is connected
across an inductor having 1/4 the inductance (and reactance) value
of the conventional wound solenoid. An observation: If the hot/cold
connections to the contra-wound coil in Fig. 3 are reversed, Q at
1710 kHz drops. This is because more loss from the low Q dielectric
of the ferrite is coupled in to the stray capacitance.
Solid wire instead of litz?: Keep
in mind that the work described here used close-wound 125/46 litz
wire. If one duplicates 'Coil and Former B' in Table 2, except
using 22 ga. solid copper wire (having the same diameter) as 125/46
litz, the Q values drop to about 1/6 of the values
achieved with the litz wire. The cause is the large proximity
effect resistive losses in the solid wire. The proximity effect,
but not the skin effect loss may be much reduced if the wires are
space-wound. New trade-offs now must be considered: Same wire
diameter, and therefore a longer solenoid, or a smaller wire
diameter and the same overall length? If one wishes to use solid
wire, it should probably be wound directly on the ferrite, not on a
former. The overall Q will still be much less than when using litz,
but the loss from the high (tan δ) dielectric
of the ferrite will be pretty well swamped out because of the now
higher losses from the skin and proximity effect losses. The Q
values, using a close-wound solenoid of 22 ga. solid copper wire on
a polyethylene former, as in 'Coil and Former' B in Table 2 are: 520
kHz: 130, 943 kHz: 141 and 1710 kHz: 150 when using the "best core".
The Q drops only 3, 3, and 5 points respectively if the "worst
core" is used.
Measurements to determine the (tan
δ) of the dielectric of a 'medium core':
Two copper foil coupons, 0.5"x1.75" were affixed to the 4", 0.5"
diameter rod made of material 61. The long dimension of each coupon
was parallel to the axis of the rod with the two coupons set
opposite to each other, 180 degrees apart. They formed a two plate
capacitor having curved plates with the dielectric of the rod
between them. The capacitance of this capacitor came out to be 6.5
pF. Measurements, using a Q meter and a high Q inductor were made
that enabled calculation of the Q of this 6.5 pF capacitor. Q was 25
at 520 kHz, 35 at 943 kHz and 55 at 1710 kHz. Even though the
distributed capacity of a ferrite rod inductor is only made up
partially of this poor dielectric, it is, I believe, a previously
unrecognized cause of the usual Q drop at the high end of the band.
It is also, I believe, the cause of Q reduction in ferrite
toroids when no gap is provided between the start and finish of
the winding.
Part 3 - Flux density and
flux line Simulations, inductance and Q of several ferrite cored
inductors along with the measurement of one inductor
The
FEMM
(Finite Element Method Magnetics) program was used to generate
Figs.1-8. First a word about the displays: FEMM, as used here
provides a 2-dimensional display of flux density (the colors) and
flux lines (the black lines). Only half of the object being
simulated is analyzed and displayed since only axis-symetric objects
can be analyzed with the program. This saves simulation time, which
can become very great. FEMM, at this time, cannot simulate using
litz wire. That is why the following simulations and measurements
use 22 ga. solid copper wire instead of the 125/46
litz used in Part 2. Fig. 1 is a plot of the flux density and flux
lines on an imaginary plane that cuts longitudinally through the
center of a he ferrite rod-cored inductor, shown mostly in purple.
The outline of the 4"x1/2" rod is shown at the left of the plot.
If one measures, on the computer screen, the height and width of
the rectangle, one can see that their ratio is 16. This is equal to
the ratio of the 4" length of the rod to 1/2 of its 1/2" diameter.
The large half-circle defines the area around the inductor that
will be included in the simulation. It's made up mostly of air.
The magnitude of the flux density can be seen from the colors on
the display (see the chart). The range of flux density values for
the display was purposely limited to about 20 to help supply flux
density detail around the outer turns of the solenoid. That is why
most all the core is colored purple (the flux density is above
4.000e-9 Tesla). Fig. 2 is a close-up simulation of the area near
the upper turns of the solenoid. If one's browser has a zoom
control, one can easily see how the flux density close to the
surface of the wires of the end turns of the solenoid (even numbered
Figs.) is greater than it is in the more central turns. High flux
density in the copper equals high power loss (Q reduction).
Comment: Look at figs. 3 and 7 in
Table 4. Inductors BB and EE are identical except for the length of
the ferrite rod. It appears that about 10% of the end turns of
solenoid BB are exposed to a flux density above 2.8e-9 Tesla (3 dB
below the maximum plotted value of 4e-9 T). The corresponding
percentage in solenoid EE about 50%. This shows that a high flux
density around a greater percentage of turns results in lower Q. A
parameter listing of the inductors is below Table 4. Note the Q
values for inductors BB and EE.
Table 4 - Simulation of
inductors using solid copper wire of
OD=0.0253" in Figs. 1, 2, 3, 4, 7 and 8. Wire
OD=0.01765" in Figs. 5 and 6. No litz wire is used.
All inductors have 58 turns.
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Fig. 1 Simulation of inductor AA
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Fig. 2 Close-up view of flux density near upper
turns of inductor AA
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Fig. 3 Simulation of inductor BB
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Fig.4 Close-up view of flux density near the upper
turns of inductor BB
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Fig. 5 Simulation of inductor DD, same as
AA except for using wire of a smaller OD
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Fig. 6 Close-up view of flux density near the upper
turns of inductor DD
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Fig. 7 Simulation of inductor EE, short
ferrite core |
Fig. 8 Close-up view of flux density near the upper
turns of inductor EE |
Parameters of simulated inductors AA through DD,
inductance and Q at 1 MHz:
-
Inductor AA: ferrite core length=4",
ferrite core diameter'1/2", core type=61, wire type=22 ga.
solid copper wire, OD=0.0253", solenoid
length=1.624", ID of solenoid=0.5013", Number of turns=58,
Inductance=261.66 uH, Q=118.4. Solenoid construction is
similar to inductor A in Tables 1 and 2.
-
Inductor BB: ferrite core length=4",
core diameter=1/2", core type=61, wire type=22 ga.
solid copper wire, OD=0.0253", solenoid
length=1.624", ID of solenoid=0.6263", Number of turns=58,
Inductance=259.11 uH, Q=130.7. Solenoid construction is
similar to inductor B in Tables 1 and 2.
-
Inductor DD: Same as inductor AA except
that the wire diameter is reduced to 0.01765". This creates
a spaced winding. Inductance=265.37 uH, Q=267.6.
-
Inductor EE: core length=1.680",
core diameter=1/2", core type=61, wire type=22 ga.
solid copper, wire, OD=0.0253", solenoid
length=1.624", ID of solenoid=0.6263", Number of turns=58,
Inductance=121.80 uH, Q=36.2.
Table 5: Measurements at 1
MHz of a physical inductor having the
same parameters as simulated inductor BB.
Inductance=~236 uH
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--
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"Best core"
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"Worst core"
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Frequency in Hz
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Q
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Q
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540
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130
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127
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943
|
141
|
138
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1710
|
150
|
145
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Note that the Q difference between the "Best
core" and the 'Worst core" is very small. This is because the
main loss in this inductor is the high proximity loss in the
solid close-spaced copper winding. The much lower ferrite core
loss is swamped out and has little effect on Q, showing a Q
ratio between the two of about 0.97. Compare these figures with
those in Table 3 for a similar conventionally wound solenoid
using close-spaced 125/46 litz wire. Proximity loss is greatly
reduced in close-wound litz wire, compared to close-wound solid
copper wire. The Q ratio here is about 0.75. Loss in the ferrite
core swamps out the much lower proximity loss in the litz wire,
and a much higher Q results.
Part 4 - Ferrite-rod
inductor simulation experiments; all using centered solenoids
1.624" long and having 58 turns
The solenoids used in the simulations in Table 6
all use a conductor having a diameter of 0.0253". The only
parameter varied is the core length. The simulations in Table 7
all use a 4" long core. The only parameter varied is the
diameter of the conductor.
Table 6:
Simulation of solid copper wire inductor BB in
FEMM at 1 MHz,
with various core lengths (type 61 core material) |
Core length in inches
|
Inductance in uH
|
Resistive losses in ohms
|
Hysteresis losses in ohms
|
Total losses in ohms
|
DC resistance
|
Q
|
No core
|
17.58
|
1.25
|
-
|
1.25
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0.16
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88.4
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1.68*
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121.8
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21.12
|
0.23
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21.35
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0.16
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35.8
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2.5
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186.7
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13.81
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0.58
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14.39
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0.16
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81.51
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4.0
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258.5
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11.16
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1.32
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12.48
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0.16
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130.1
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8.0
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341.6
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9.80
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3.06
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12.86
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0.16
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166.6
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16.0
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374.2
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9.48
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4.39
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13.87
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0.16
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169.6
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32.0
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378.4
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9.44
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4.67
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14.10
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0.16
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168.6
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* Solenoid winding covers the full length of the
core.
Table 6 shows that about 77% of the maximum Q is
attained with a core about 2.4 times the length of the solenoid.
About 68% of the maximum inductance is attained. Note also that
when the length of the core is shortened to approximately the
length of the solenoid, Q drops precipitously. Resistive losses
are mainly proximity effect losses. Hysteresis losses are
magnetic losses in the ferrite core itself. Total losses are
the sum of the two. There is a good lesson to be learned here:
To maximize Q, do not cover the whole length of the core with
the solenoid.
Table 7: Simulation of
inductor BB in FEMM at 1 MHz, with various
conductor diameters (type 61 core material)
|
Wire dia.
in inches
|
Inductance in uH
|
Resistive
losses in ohms
|
Hysteresis
losses in ohms
|
Total losses
in ohms
|
DC resistance
|
Q
|
0.02530
|
258.5
|
11.16
|
1.32
|
12.48
|
0.16
|
130.1
|
0.02320
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259.6
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8.04
|
1.33
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9.36
|
0.18
|
174.2
|
0.02127
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260.5
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6.26
|
1.33
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7.59
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0.22
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215.7
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0.01951
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261.1
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5.13
|
1.34
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6.47
|
0.28
|
253.7
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0.01789
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261.6
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4.37
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1.34
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5.71
|
0.36
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288.0
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0.01265
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263.4
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2.91
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1.35
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4.26
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0.64
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388.1
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0.008995
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264.0
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2.48
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1.36
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3.84
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1.25
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431.9
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0.006300
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264.4
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3.02
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1.36
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4.38
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2.62
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379.7
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0.008995*
|
264.5
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2.57
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1.40
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3.97
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1.00
|
418.6
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* Simulates winding the 58 turn solenoid
directly on the 4" long ferrite core (solenoid ID=0.5013")
instead of on a former having an ID of0.6263". Note that the the
two simulations using a conductor diameter of 0.008995" show
remarkably similar parameter values.
Table 7 shows the benefits of space winding
when using solid wire. All the inductors in Table 7 use
centered have solenoids of 58 turns and a length of 1.624". The
only variable is the diameter of the conductor, which controls
the spacing of the turns (the winding pitch is held constant).
The lesson here is that, when using solid copper wire, there can
be a great Q benefit by space winding the solenoid, using an
optimum size wire, in this case a Q of 431.9 vs 130.1 at 1 MHz.
See Table 3 for measured inductance and Q values
of an inductor similar to inductor BB, but wound with 125/46
litz wire. Here the Q is even greater than in Table 7 because
litz construction is less sensitive to proximity and skin effect
losses than is solid wire.
Thanks must go to Brian Hawes for making me
aware of the FEMM program and showing me how to use it.
Part 5: Perminvar ferrite, and
what the term means
Normal nickel/zinc ferrites (NiZn), the types with
less permeability as well as lower loss factors than manganese/zinc
(MnZn) ferrites, are often used at RF because of their low loss at
the higher frequencies. They do not suffer appreciably from
permanent changes in permeability or loss factor from exposure to
strong magnetic fields or mechanical shock such as grinding, or
dropping on the floor.
Special nickel/zinc ferrites, called perminvar
ferrites can achieve a considerably lower loss factor for the same
permeability than normal nickel/zinc ferrites, and at higher
frequencies. This result is achieved by adding a small amount of
cobalt to the ferrite power before firing, but there is a catch. In
order to actually achieve the lower loss factor, the ferrite core
must be annealed by raising it to a temperature above its Curie
temperature (the temperature at which it losses all its
permeability), and then cooling it very slowly back down through the
Curie temperature, and then to lower temperatures. This process
usually takes about 24 hours. The Curie temperature of ferrite
type 61 (a perminvar ferrite) is specified in the Fair-Rite
catalog as being above 350 degrees C. The annealing process reduces
the permeability somewhat, but reduces the loss factor
substantially.
The low loss-factor property of the annealed
perminvar ferrite can be easily degraded by mechanical shock,
magnetic shock or just physical stress (as from a tight mounting
clamp). The Fair-Rite catalog sheet for type 61 ferrite cautions
"Strong magnetic fields or excessive mechanical stresses may result
in irreversible changes in permeability and losses". Actually, the
changes are reversible if one goes through the annealing process
again. The MMG catalog, issue 1A, in writing about perminvar
ferrites, adds: "Mechanical stresses such as grinding and ultrasonic
cleaning increase the permeability and lower the Q, especially at
the higher frequencies, although the changes in Q at the lower
frequencies may be very small.
I suspect that there is now much less pressure on
ferrite manufacturers to deliver a low loss product than in the
past. Since time is money, maybe they now skimp on the annealing
process. Several years ago I took some 4" x 0.5", mix 61 rods I had
purchased from CWS ByteMark and had them re-annealed at the plant of
a local ferrite manufacturer. The Q of a litz-wire coil using the
re-annealed core, at 2.52 MHz, was increased by 12%. This
indicates that the core was not originally properly annealed, or had
been subjected to some mechanical or magnetic shock after being
annealing by the manufacturer. I was informed, when I asked, that
coil Q at high frequencies could be expected to increase by up to100%
from the pre-annealed value. I chose the best of these
re-annealed rods to be my "best ferrite core" rod in this Article. One
source informed me that few ferrite manufacturers perform the
annealing process anymore. Toroids made of type 61 material are
still made here in the USA.
Note: An easy way to use a DVM ohmmeter to check if a ferrite is
made of MnZn of NiZn material is to place the leads of the ohmmeter
on a bare part of the test ferrite and read the resistance. The
resistance of NiZn will be so high that the ohmmeter will show an
open circuit. If the ferrite is of the MnZn type, the ohmmeter will
show a reading. The reading was about 100k ohms on the ferrite rods
used here. |
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